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Regulation No 49 of the Economic Commission for Europe of the United Nations (UN/ECE) — Uniform provisions concerning the measures to be taken against the emission of gaseous and particulate pollutants from compression-ignition engines and positive ignition engines for use in vehicles

OJ L 171, , pp. 1–390 (BG, ES, CS, DA, DE, ET, EL, EN, FR, IT, LV, LT, HU, MT, NL, PL, PT, RO, SK, SL, FI, SV)

Legal status of the document In force

ELI: http://data.europa.eu/eli/reg/2013/49(2)/oj

24.6.2013   

EN

Official Journal of the European Union

L 171/1


Only the original UN/ECE texts have legal effect under international public law. The status and date of entry into force of this Regulation should be checked in the latest version of the UN/ECE status document TRANS/WP.29/343, available at:

http://www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29fdocstts.html

Regulation No 49 of the Economic Commission for Europe of the United Nations (UN/ECE) — Uniform provisions concerning the measures to be taken against the emission of gaseous and particulate pollutants from compression-ignition engines and positive ignition engines for use in vehicles

Incorporating all valid text up to:

 

06 series of amendments — Date of entry into force: 27 January 2013

 

Supplement 1 to the 06 series of amendments — Date of entry into force: 15 July 2013

 

Corrigendum to Supplement 1 to the 06 series of amendments — Date of entry into force: 15 July 2013

CONTENTS

1.

Scope

2.

Definitions

3.

Application for approval

4.

Approval

5.

Requirements and tests

6.

Installation on the vehicle

7.

Engine family

8.

Conformity of production

9.

Conformity of in service vehicles/engines

10.

Penalties for non-conformity of production

11.

Modification and extension of approval of the approved type

12.

Production definitively discontinued

13.

Transitional provisions

14.

Names and addresses of Technical Services responsible for conducting approval tests and of Type Approval Authorities

APPENDICES

1

Procedure for production conformity testing when standard deviation is satisfactory

2

Procedure for production conformity testing when standard deviation is unsatisfactory or unavailable

3

Procedure for production conformity testing at manufacturer's request

4

Summary of approval process for engines fuelled with natural gas, engines fuelled with LPG and dual-fuel engines fuelled with natural gas/biomethane or LPG

ANNEXES

1

Models of information document

2A

Communication concerning the approval of an engine type or family as a separate technical unit with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

2B

Communication concerning the approval of a vehicle type with an approved engine with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

2C

Communication concerning the approval of a vehicle type with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

3

Arrangements of approval marks

4

Test procedure

5

Specifications of reference fuels

6

Emissions data required at type approval for roadworthiness purposes - Measuring carbon monoxide emissions at idling speeds

7

Verifying the durability of engine systems

8

Conformity of in-service engines or vehicles

9A

On-board diagnostic systems (OBD)

9B

Technical requirements for on-board diagnostic systems (OBD)

9C

Technical requirements for assessing the in-use performance of on-board diagnostic systems (OBD)

10

Requirements to limit Off-Cycle Emissions (OCE) and in-use emissions

11

Requirements to ensure the correct operation of NOx control measures

12

CO2 emissions and fuel consumption

13

Type approval of replacement pollution control devices as separate technical unit

14

Access to vehicle OBD information

15

Technical requirements for diesel-gas dual-fuel engines and vehicles

1.   SCOPE

1.1.   This Regulation shall apply to motor vehicles of categories M1, M2, N1 and N2 with a reference mass exceeding 2 610 kg and to all motor vehicles of categories M3 and N3  (1).

At the request of the manufacturer, the type approval of a completed vehicle given under this Regulation shall be extended to its incomplete vehicle with a reference mass below 2 610 kg. Type approvals shall be extended if the manufacturer can demonstrate that all bodywork combinations expected to be built onto the incomplete vehicle increase the reference mass of the vehicle to above 2 610 kg.

At the request of the manufacturer, the type approval of a vehicle granted under this Regulation shall be extended to its variants and versions with a reference mass above 2 380 kg provided that it also meets the requirements relating to the measurement of greenhouse gas emissions and fuel consumption in accordance with paragraph 4.2 of this Regulation.

1.2.   Equivalent approvals

The following do not need to be approved according to this Regulation: engines mounted in vehicles of up to 2 840 kg reference mass to which an approval to Regulation No 83 has been granted as an extension.

2.   DEFINITIONS

For the purposes of this Regulation the following definitions shall apply:

2.1.

"Ageing cycle" means the vehicle or engine operation (speed, load, power) to be executed during the service accumulation period;

2.2.

"Approval of an engine (engine family)" means the approval of an engine type (engine family) with regard to the level of the emission of gaseous and particulate pollutants, smoke and the on-board diagnostic (OBD) system;

2.3.

"Approval of a vehicle" means the approval of vehicle type with regard to the level of the emission of gaseous and particulate pollutants and smoke by its engine as well as the on-board diagnostic (OBD) system and the engine installation on the vehicle;

2.4.

"Auxiliary Emission Strategy" (AES) means an emission strategy that becomes active and replaces or modifies a base emission strategy for a specific purpose and in response to a specific set of ambient and/or operating conditions and only remains operational as long as those conditions exist;

2.5.

"Base Emission Strategy" (BES) means an emission strategy that is active throughout the speed and load operating range of the engine unless an AES is activated;

2.6.

"Continuous regeneration" means the regeneration process of an exhaust after-treatment system that occurs either permanently or at least once per World Harmonised Transient Driving Cycle (WHTC) hot start test;

2.7.

"Crankcase" means the spaces in, or external to, an engine which are connected to the oil sump by internal or external ducts through which gases and vapours can be emitted;

2.8.

"Critical emission-related components" means the following components which are designed primarily for emission control: any exhaust after-treatment system, the ECU and its associated sensors and actuators, and the exhaust gas recirculation (EGR) system including all related filters, coolers, control valves and tubing;

2.9.

"Critical emission-related maintenance" means the maintenance to be performed on critical emission-related components;

2.10.

"Defeat strategy" means an emission strategy that does not meet the performance requirements for a base and/or auxiliary emission strategy as specified in this annex;

2.11.

"deNOx system" means an exhaust after-treatment system designed to reduce emissions of oxides of nitrogen (NOx) (e.g. passive and active lean NOx catalysts, NOx adsorbers and selective catalytic reduction (SCR) systems);

2.12.

"Diagnostic trouble code" (DTC) means a numeric or alphanumeric identifier which identifies or labels a malfunction;

2.13.

"Diesel mode" means the normal operating mode of a dual-fuel engine during which the engine does not use any gaseous fuel for any engine operating condition;"

2.14.

"Driving cycle" means a sequence consisting of an engine start, an operating period (of the vehicle), an engine shut-off, and the time until the next engine start;

2.15.

"Dual-fuel engine" means an engine system that is designed to simultaneously operate with diesel fuel and a gaseous fuel, both fuels being metered separately, where the consumed amount of one of the fuels relative to the other one may vary depending on the operation;

2.16.

"Dual-fuel mode" means the normal operating mode of a dual-fuel engine during which the engine simultaneously uses diesel fuel and a gaseous fuel at some engine operating conditions;

2.17.

"Dual-fuel vehicle" means a vehicle that is powered by a dual-fuel engine and that supplies the fuels used by the engine from separate on-board storage systems;"

2.18.

"Element of design" means in respect of a vehicle or engine:

(a)

Any element of the engine system;

(b)

Any control system, including: computer software; electronic control systems; and computer logic;

(c)

Any control system calibration; or

(d)

The results of any interaction of systems;

2.19.

"Emission control monitoring system" means the system that ensures correct operation of the NOx control measures implemented in the engine system according to the requirements of paragraph 5.5;

"Emission control system" means the elements of design and emission strategies developed or calibrated for the purpose of controlling emissions;

2.20.

"Emission related maintenance" means the maintenance which substantially affects emissions or which is likely to affect emissions deterioration of the vehicle or the engine during normal in-use operation;

2.21.

"Emission strategy" means an element or set of elements of design that is incorporated into the overall design of an engine system or vehicle and used in controlling emissions;

2.22.

"Engine after-treatment system family" means a manufacturer’s grouping of engines that comply with the definition of engine family, but which are further grouped into engines utilising a similar exhaust after-treatment system;

2.23.

"Engine family" means a manufacturer’s grouping of engines which through their design, as defined in paragraph 7 of this Regulation, have similar exhaust emission characteristics;

2.24.

"Engine system" means the engine, the emission control system and the communication interface (hardware and messages) between the engine system electronic control unit or units (ECU) and any other powertrain or vehicle control unit;

2.25.

"Engine start" consists of the ignition-On, cranking and start of combustion, and is completed when the engine speed reaches 150 min-1 below the normal, warmed-up idle speed;

2.26.

"Engine type" means a category of engines which do not differ in essential engine characteristics as set out in Annex 1;

2.27.

"Exhaust after-treatment system" means a catalyst (oxidation, 3-way or any other), particulate filter, deNOx system, combined deNOx particulate filter, or any other emission reducing device, that is installed downstream of the engine;

2.28.

"Gaseous pollutants" means the exhaust gas emissions of carbon monoxide, NOx, expressed in NO2 equivalent, hydrocarbons (i.e. total hydrocarbons, non-methane hydrocarbons and methane);

2.29.

"General Denominator" means a counter indicating the number of times a vehicle has been operated, taking into account general conditions;

2.30.

"Group of monitors" means, for the purpose of assessing the in-use performance of an OBD engine family, a set of OBD monitors used for determining the correct operation of the emission control system;

2.31.

"Ignition cycle counter" means a counter indicating the number of engine starts a vehicle has experienced;

2.32.

"In-Use performance ratio" (IUPR) means the ratio of the number of times that the conditions have existed under which a monitor, or group of monitors, should have detected a malfunction relative to the number of driving cycles relevant for the operation of that monitor or group of monitors;

2.33.

"Low speed (nlo)" means the lowest engine speed where 50 per cent of the declared maximum power occurs;

2.34.

"Malfunction" means a failure or deterioration of an engine system, including the OBD system, that might reasonably be expected to lead either to an increase in any of the regulated pollutants emitted by the engine system or to a reduction in the effectiveness of the OBD system;

2.35.

"Malfunction indicator" (MI) means an indicator which is part of the alert system and which clearly informs the driver of the vehicle in the event of a malfunction;

2.36.

"Manufacturer" means the person or body who is responsible to the Type Approval Authority for all aspects of the type approval or authorisation process and for ensuring conformity of production. It is not essential that the person or body be directly involved in all stages of the construction of the vehicle, system, component or separate technical unit which is the subject of the approval process;

2.37.

"Maximum net power" means the maximum value of the net power measured at full engine load;

2.38.

"Net power" means the power obtained on a test bench at the end of the crankshaft or its equivalent at the corresponding engine or motor speed with the auxiliaries according to UN/ECE Regulation No 85 and determined under reference atmospheric conditions;

2.39.

"Non-emission-related maintenance" means the maintenance which does not substantially affect emissions and which does not have a lasting effect on the emissions deterioration of the vehicle or the engine during normal in-use operation once the maintenance is performed;

2.40.

"On-board diagnostic system" (OBD system) means a system on-board of a vehicle or engine which has the capability of:

(a)

Detecting malfunctions, affecting the emission performance of the engine system;

(b)

Indicating their occurrence by means of an alert system; and

(c)

Identifying the likely area of the malfunction by means of information stored in computer memory and communicating that information off-board;

2.41.

"OBD engine family" means a manufacturer’s grouping of engine systems having common methods of monitoring and diagnosing emission-related malfunctions;

2.42.

"Operating sequence" means a sequence consisting of an engine start, an operating period (of the engine), an engine shut-off, and the time until the next start, where a specific OBD monitor runs to completion and a malfunction would be detected if present;

2.43.

"Original pollution control device" means a pollution control device or an assembly of such devices covered by the type approval granted for the vehicle concerned;

2.44.

"Parent engine" means an engine selected from an engine family in such a way that its emissions characteristics will be representative for that engine family;

2.45.

"Particulate after-treatment device" means an exhaust after-treatment system designed to reduce emissions of particulate pollutants (PT) through a mechanical, aerodynamic, diffusional or inertial separation;

2.46.

"Particulate matter (PM)" means any material collected on a specified filter medium after diluting exhaust with a clean filtered diluent to a temperature between 315 K (42 °C) and 325 K (52 °C); this is primarily carbon, condensed hydrocarbons, and sulphates with associated water;

2.47.

"Per cent load" means the fraction of the maximum available torque at an engine speed;

2.48.

"Performance monitoring" means malfunction monitoring, that consists of functionality checks and the monitoring of parameters that are not directly correlated to emission thresholds, and that is done on components or systems to verify that they are operating within the proper range;

2.49.

"Periodic regeneration" means the regeneration process of an emission control device that occurs periodically in less than 100 hours of normal engine operation;

2.50.

"Portable emissions measurement system" (PEMS) means a portable emissions measurement system meeting the requirements specified in Appendix 2 to Annex 8 of this Regulation;

2.51.

"Power take-off unit" means an engine driven output device for the purposes of powering auxiliary, vehicle mounted, equipment;

2.52.

"Qualified deteriorated component or system" (QDC) means a component or system that has been intentionally deteriorated such as by accelerated ageing or by having been manipulated in a controlled manner and which has been accepted by the Type Approval Authority according to the provisions set out in paragraph 6.3.2 of Annex 9B and paragraph A.8.2.2 of Appendix 8 to Annex 9B to this Regulation for use when demonstrating the OBD performance of the engine system;

2.53.

"Reagent" means any medium that is stored on-board the vehicle in a tank and provided to the exhaust after-treatment system (if required) upon request of the emission control system;

2.54.

"Recalibration" means a fine tuning of a natural gas engine in order to provide the same performance (power, fuel consumption) in a different range of natural gas;

2.55.

"Reference mass" means the mass of the vehicle in running order less the uniform mass of the driver of 75 kg and increased by a uniform mass of 100 kg;

2.56.

"Replacement pollution control device" means a pollution control device or an assembly of such devices intended to replace an original pollution control device and which can be approved as a separate technical unit;

2.57.

"Scan-tool" means external test equipment used for standardised off-board communication with the OBD system in accordance with the requirements of this Regulation;

2.58.

"Service accumulation schedule" means the ageing cycle and the service accumulation period for determining the deterioration factors for the engine-after-treatment system family;

2.59.

"Service mode" means a special mode of a dual-fuel engine that is activated for the purpose of repairing, or of moving the vehicle from the traffic when operation in the dual-fuel mode is not possible (2)

2.60.

"Tailpipe emissions" means the emission of gaseous and particulate pollutants;

2.61.

"Tampering" means inactivation, adjustment or modification of the vehicle emissions control or propulsion system, including any software or other logical control elements of those systems, that has the effect, whether intended or not, of worsening the emissions performance of the vehicle;

2.62.

"Unladen mass" means the mass of the vehicle in running order without the uniform mass of the driver of 75 kg, passengers or load, but with the fuel tank 90 per cent full and the usual set of tools and spare wheel on board, where applicable;

2.63.

"Useful life" means the relevant period of distance and/or time over which compliance with the relevant gaseous and particulate emission limits has to be assured;

2.64.

"Vehicle type with regard to emissions" means a group of vehicles which do not differ in essential engine and vehicle characteristics as set out in Annex 1;

2.65.

"Wall flow Diesel Particulate Filter" means a Diesel Particulate Filter ("DPF") in which all the exhaust gas is forced to flow through a wall which filters out the solid matter;

2.66.

"Wobbe index (lower Wl; or upper Wu)" means the ratio of the corresponding calorific value of a gas per unit volume and the square root of its relative density under the same reference conditions:

Formula

2.67.

"λ-shift factor (Sλ)" means an expression that describes the required flexibility of the engine management system regarding a change of the excess-air ratio λ if the engine is fuelled with a gas composition different from pure methane (see Appendix 5 to Annex 4 for the calculation of Sλ).

3.   APPLICATION FOR APPROVAL

3.1.   Application for type approval of an engine system or engine family as a separate technical unit

3.1.1.

The manufacturer or his authorized representative shall submit to the Type Approval Authority an application for type approval of an engine system or engine family as a separate technical unit.

3.1.2.

The application referred to in paragraph 3.1.1 shall be drawn up in accordance with the model of the information document set out in Annex 1. For that purpose Part 1 of Annex 1 shall apply.

3.1.3.

Together with the application, the manufacturer shall provide a documentation package that fully explains any element of design which affects emissions, the emission control strategy of the engine system, the means by which the engine system controls the output variables which have a bearing upon emissions, whether that control is direct or indirect, and fully explains the warning and inducement system required by paragraphs 4 and 5 of Annex 11. The documentation package shall consist of the following parts including the information set out in paragraph 5.1.4:

(a)

A formal documentation package that shall be retained by the Type Approval Authority. The formal documentation package may be made available to interested parties upon request;

(b)

An extended documentation package that shall remain confidential. The extended documentation package may be kept by the Type Approval Authority or be retained by the manufacturer, at the discretion of the Type Approval Authority, but shall be made available for inspection by the Type Approval Authority at the time of approval or at any time during the validity of the approval. When the documentation package is retained by the manufacturer, the Type Approval Authority shall take the necessary measures to ensure that the documentation is not being altered after approval.

3.1.4.

In addition to the information referred to in paragraph 3.1.3, the manufacturer shall submit the following information:

(a)

In the case of positive-ignition engines, a declaration by the manufacturer of the minimum percentage of misfires out of a total number of firing events that either would result in emissions exceeding the limits set out in Annex 9A if that percentage of misfire had been present from the start of the emission test as set out in Annex 4 or could lead to an exhaust catalyst, or catalysts, overheating prior to causing irreversible damage;

(b)

A description of the provisions taken to prevent tampering with and modification of the emission control computer(s), including the facility for updating using a manufacturer-approved programme or calibration;

(c)

Documentation of the OBD system, in accordance with the requirements set out in paragraph 8 of Annex 9B;

(d)

OBD related information for the purpose of access to OBD, in accordance with the requirements of Annex 14 of this Regulation;

(e)

A Statement of off-cycle emission compliance, with the requirements of paragraph 5.1.3 and paragraph 10 of Annex 10;

(f)

A Statement of OBD in-use performance compliance, with the requirements of Appendix 2 to Annex 9A;

(g)

The initial plan for in-service testing according to paragraph 2.4 of Annex 8;

(h)

Where appropriate, copies of other type approvals with the relevant data to enable extension of approvals and establishment of deterioration factors.

3.1.5.

The manufacturer shall submit to the technical service responsible for the type approval tests an engine or, as appropriate, a parent engine representative of the type to be approved.

3.1.6.

Changes to the make of a system, component or separate technical unit that occur after a type approval shall not automatically invalidate a type approval, unless its original characteristics or technical parameters are changed in such a way that the functionality of the engine or pollution control system is affected.

3.2.   Application for type approval of a vehicle with an approved engine system with regard to emissions

3.2.1.

The manufacturer or his authorized representative shall submit to the Type Approval Authority an application for type approval of a vehicle with an approved engine system with regard to emissions.

3.2.2.

The application referred to in paragraph 3.2.1 shall be drawn up in accordance with the model of the information document set out in Part 2 of Annex 1. This application shall be accompanied by a copy of the type approval certificate for the engine system or engine family as a separate technical unit.

3.2.3.

The manufacturer shall provide a documentation package that fully explains the elements of the warning and inducement system that is on board of the vehicle and required by Annex 11. This documentation package shall be provided in accordance with paragraph 3.1.3.

3.2.4.

In addition to the information referred to in paragraph 3.2.3, the manufacturer shall submit the following information:

(a)

A description of the measures taken to prevent tampering with and modification of the vehicle control units covered by this Regulation, including the facility for updating using a manufacturer-approved programme or calibration;

(b)

A description of the OBD components on board of the vehicle, in accordance with the requirements of paragraph 8. of Annex 9B;

(c)

Information related to the OBD components on board of the vehicle for the purpose of access to OBD;

(d)

Where appropriate, copies of other type approvals with the relevant data to enable extension of approvals.

3.2.5.

Changes to the make of a system, component or separate technical unit that occur after a type approval shall not automatically invalidate a type approval, unless its original characteristics or technical parameters are changed in such a way that the functionality of the engine or pollution control system is affected.

3.3.   Application for type approval of a vehicle with regard to emissions

3.3.1.

The manufacturer or his authorized representative shall submit to the Type Approval Authority an application for type approval of a vehicle with regard to emissions.

3.3.2.

The application referred to in paragraph 3.3.1 shall be drawn up in accordance with the model of the information document set out in Annex 1. For that purpose Part 1 and Part 2 of that Annex shall apply.

3.3.3.

The manufacturer shall provide a documentation package that fully explains any element of design which affects emissions, the emission control strategy of the engine system, the means by which the engine system controls the output variables which have a bearing upon emissions, whether that control is direct or indirect, and fully explains the warning and inducement system required by Annex 11. This documentation package shall be provided in accordance with paragraph 3.1.3.

3.3.4.

In addition to the information referred to in paragraph 3.3.3, the manufacturer shall submit the information required by paragraph 3.1.4 (a) to (h) and paragraph 3.2.4 (a) to (d).

3.3.5.

The manufacturer shall submit to the technical service responsible for the type approval tests an engine representative of the type to be approved.

3.3.6.

Changes to the make of a system, component or separate technical unit that occur after a type approval shall not automatically invalidate a type approval, unless its original characteristics or technical parameters are changed in such a way that the functionality of the engine or pollution control system is affected.

3.4.   Application for type approval of a type of replacement pollution control device as a separate technical unit

3.4.1.

The manufacturer shall submit to the Type Approval Authority an application for type approval of a type of replacement pollution control device as a separate technical unit.

3.4.2.

The application shall be drawn up in accordance with the model of the information document set out in Appendix 1 to Annex 13.

3.4.3.

The manufacturer shall submit a Statement of compliance with the requirements on access to OBD information.

3.4.4.

The manufacturer shall submit to the technical service responsible for the type approval test the following:

(a)

An engine system or engine systems of a type approved in accordance with this Regulation equipped with a new original equipment pollution control device;

(b)

One sample of the type of the replacement pollution control device;

(c)

An additional sample of the type of the replacement pollution control device, in the case of a replacement pollution control device intended to be fitted to a vehicle equipped with an OBD system.

3.4.5.

For the purposes of point (a) of paragraph 3.4.4, the test engines shall be selected by the applicant with the agreement of the Type Approval Authority.

The test conditions shall comply with the requirements set out in paragraph 6 of Annex 4.

The test engines shall respect the following requirements:

(a)

They shall have no emission control system defects;

(b)

Any malfunctioning or excessively worn emission-related original part shall be repaired or replaced;

(c)

They shall be tuned properly and set to the manufacturer's specification prior to emission testing.

3.4.6.

For the purposes of points (b) and (c) of paragraph 3.4.4, the sample shall be clearly and indelibly marked with the applicant's trade name or mark and its commercial designation.

3.4.7.

For the purposes of point (c) of paragraph 3.4.4, the sample shall be a qualified deteriorated component.

4.   APPROVAL

4.1.   In order to receive a type approval of an engine system or engine family as a separate technical unit, type approval of a vehicle with an approved engine system with regard to emissions, or a type approval of a vehicle with regard to emissions, the manufacturer shall, in accordance with the provisions of this Regulation demonstrate that the vehicles or engine systems are subject to the tests and comply with the requirements set out in paragraph 5. and Annexes 4, 6, 7, 9A, 9B, 9C, 10, 11, and 12. The manufacturer shall also ensure compliance with the specifications of reference fuels set out in Annex 5.

In order to receive type approval of a vehicle with an approved engine system with regard to emissions or a type approval of a vehicle with regard to emissions the manufacturer shall ensure compliance with the installation requirements set out in paragraph 6.

4.2.   In order to receive an extension of the type approval of a vehicle with regard to emissions type-approved under this Regulation with a reference mass exceeding 2 380 kg but not exceeding 2 610 kg the manufacturer shall meet the requirements set out in Appendix 1 to Annex 12.

4.3.   In order to receive a type approval of a dual-fuel engine or engine family as a separate technical unit, type approval of a dual-fuel vehicle with an approved dual-fuel engine with regard to emissions, or a type approval of a dual-fuel vehicle with regard to emissions, the manufacturer shall, in addition to the requirements of paragraph 4.1 demonstrate that the dual-fuel vehicles or engine are subject to the tests and comply with the requirements set out in Annex 15.

4.4.   Reserved (3)

4.5.   In order to receive a type approval of an engine system or engine family as a separate technical unit or a type approval of a vehicle with regard to emissions, the manufacturer shall ensure compliance with the requirements on fuel range for a universal fuel approval or in case of a positive ignition engine fuelled with natural gas and LPG a restricted fuel range approval as specified in paragraph 4.6.

4.5.1.   Tables summarizing the requirements for approval of NG-Fuelled engines, LPG-Fuelled engines and dual-fuelled engines are provided in Appendix 4.

4.6.   Requirements on universal fuel range type approval

A universal fuel range approval shall be granted subject to the requirements specified in paragraphs 4.6.1 to 4.6.6.1.

4.6.1.   The parent engine shall meet the requirements of this Regulation on the appropriate reference fuels specified in Annex 5. Specific requirements shall apply to engines fuelled with natural gas/biomethane (including dual-fuel engines), as laid down in paragraph 4.6.3.

4.6.2.   If the manufacturer permits to operate the engine family to run on market fuels not covered by the reference fuels included in Annex 5 or the relevant market fuel standards (for example EN 228 CEN standards in the case of unleaded petrol and EN 590 CEN standard in the case of diesel), such as running on B100, the manufacturer shall, in addition to the requirements in paragraph 4.6.1:

(a)

Declare the fuels the engine family is capable to run on in paragraph 3.2.2.2.1 of Part 1 of Annex 1;

(b)

Demonstrate the capability of the parent engine to meet the requirements of this Regulation on the fuels declared;

(c)

Be liable to meet the requirements of in-service conformity specified in paragraph 9 on the fuels declared, including any blend between the declared fuels and the relevant market fuels and standards.

4.6.3.   In the case of a natural gas/biomethane fuelled engine the manufacturer shall demonstrate the parent engines capability to adapt to any fuel composition that may occur across the market.

4.6.3.1.   In the case of compressed natural gas/biomethane (CNG) there are generally two types of fuel, high calorific fuel (H-gas) and low calorific fuel (L-gas), but with a significant spread within both ranges; they differ significantly in their energy content expressed by the Wobbe Index and in their λ-shift factor (Sλ). Natural gases with a λ-shift factor between 0,89 and 1,08 (0,89 ≤ Sλ ≤ 1,08) are considered to belong to H-range, while natural gases with a λ-shift factor between 1,08 and 1,19 (1,08 ≤ Sλ ≤ 1,19) are considered to belong to L-range. The composition of the reference fuels reflects the extreme variations of Sλ.

The parent engine shall meet the requirements of this Regulation on the reference fuels GR (fuel 1) and G25 (fuel 2), as specified in Annex 5, without any manual readjustment to the engine fuelling system between the two tests (self-adaptation is required). One adaptation run over one WHTC hot cycle without measurement is permitted after the change of the fuel. After the adaptation run the engine shall be cooled down in accordance with paragraph 7.6.1 of Annex 4.

4.6.3.1.1.

At the manufacturer's request the engine may be tested on a third fuel (fuel 3) if the λ-shift factor (Sλ) lies between 0,89 (that is the lower range of GR) and 1,19 (that is the upper range of G25), for example when fuel 3 is a market fuel. The results of this test may be used as a basis for the evaluation of the conformity of the production.

4.6.3.2.   In the case of liquefied natural gas/liquefied biomethane (LNG) the parent engine shall meet the requirements of this Regulation on the reference fuels GR (fuel 1) and G20 (fuel 2), as specified in Annex 5, without any manual readjustment to the engine fuelling system between the two tests (self adaptation is required). One adaptation run over one WHTC hot cycle without measurement is permitted after the change of the fuel. After the adaptation run, the engine shall be cooled down in accordance with paragraph 7.6.1 of Annex 4.

4.6.4.   In the case of an engine fuelled with compressed natural gas/biomethane (CNG) which is self-adaptive for the range of H-gases on the one hand and the range of L-gases on the other hand, and which switches between the H-range and the L-range by means of a switch, the parent engine shall be tested on the relevant reference fuel as specified in Annex 5 for each range, at each position of the switch. The fuels are GR (fuel 1) and G23 (fuel 3) for the H-range of gases and G25 (fuel 2) and G23 (fuel 3) for the L-range of gases. The parent engine shall meet the requirements of this Regulation at both positions of the switch without any readjustment to the fuelling between the two tests at each position of the switch. One adaptation run over one WHTC hot cycle without measurement is permitted after the change of the fuel. After the adaptation run the engine shall be cooled down in accordance with paragraph 7.6.1 of Annex 4.

4.6.4.1.   At the manufacturer's request the engine may be tested on a third fuel instead of G23 (fuel 3) if the λ-shift factor (Sλ) lies between 0,89 (that is the lower range of GR) and 1,19 (that is the upper range of G25), for example when fuel 3 is a market fuel. The results of this test may be used as a basis for the evaluation of the conformity of the production.

4.6.5.   In the case of natural gas engines, the ratio of the emission results "r" shall be determined for each pollutant as follows:

Formula
or,

Formula
and,

Formula

4.6.6.   In the case of LPG the manufacturer shall demonstrate the parent engines capability to adapt to any fuel composition that may occur across the market.

In the case of LPG there are variations in C3/C4 composition. These variations are reflected in the reference fuels. The parent engine shall meet the emission requirements on the reference fuels A and B as specified in Annex 5 without any readjustment to the fuelling between the two tests. One adaptation run over one WHTC hot cycle without measurement is permitted after the change of the fuel. After the adaptation run the engine shall be cooled down in accordance with paragraph 7.6.1 of Annex 4.

4.6.6.1.   The ratio of emission results "r" shall be determined for each pollutant as follows:

Formula

4.7.   Requirements on restricted fuel range type approval in case of positive ignition engines fuelled with compressed natural gas/biomethane (CNG) or LPG.

4.7.1.   Exhaust emissions type approval of an engine running on natural gas and laid out for operation on either the range of H-gases or on the range of L-gases.

4.7.1.1.   The parent engine shall be tested on the relevant reference fuel, as specified in Annex 5, for the relevant range. The fuels are GR (fuel 1) and G23 (fuel 3) for the H-range of gases and G25 (fuel 2) and G23 (fuel 3) for the L-range of gases. The parent engine shall meet the requirements of this Regulation without any readjustment to the fuelling between the two tests. One adaptation run over one WHTC hot cycle without measurement is permitted after the change of the fuel. After the adaptation run the engine shall be cooled down in accordance with paragraph 7.6.1 of Annex 4.

4.7.1.2.   At the manufacturer's request the engine may be tested on a third fuel instead of G23 (fuel 3) if the λ-shift factor (Sλ) lies between 0,89 (that is the lower range of GR) and 1,19 (that is the upper range of G25), for example when fuel 3 is a market fuel. The results of this test may be used as a basis for the evaluation of the conformity of the production.

4.7.1.3.   The ratio of emission results "r" shall be determined for each pollutant as follows:

Formula
or,

Formula
and,

Formula

4.7.1.4.   On delivery to the customer the engine shall bear a label as specified in paragraph 4.12.8 stating for which range of gases the engine is approved.

4.7.2.   Exhaust emissions type approval of an engine running on natural gas or LPG and designed for operation on one specific fuel composition.

4.7.2.1.   The parent engine shall meet the emission requirements on the reference fuels GR and G25 in the case of natural gas, or the reference fuels A and B in the case of LPG, as specified in Annex 5. Fine-tuning of the fuelling system is allowed between the tests. This fine-tuning will consist of a recalibration of the fuelling database, without any alteration to either the basic control strategy or the basic structure of the database. If necessary the exchange of parts that are directly related to the amount of fuel flow such as injector nozzles is allowed.

4.7.2.2.   At the manufacturer's request the engine may be tested on the reference fuels GR and G23, or on the reference fuels G25 and G23, in which case the type approval is only valid for the H-range or the L-range of gases respectively.

4.7.2.3.   On delivery to the customer the engine shall bear a label as specified in paragraph 4.12.8 stating for which fuel composition the engine has been calibrated.

4.8.   Requirements on fuel-specific type approval in the case of engines fuelled with liquefied natural gas/liquefied biomethane (LNG)

In case of liquefied natural gas/liquefied biomethane, a fuel specific type approval may be granted subject to the requirements specified in sections 4.8.1 to 4.8.2.

4.8.1.   Conditions for applying for a fuel-specific type approval in the case of engines fuelled with liquefied natural gas/liquefied biomethane (LNG).

4.8.1.1.   The manufacturer can only apply for a fuel specific type approval in the case of the engine being calibrated for a specific LNG gas composition (4) resulting in a λ-shift factor not differing by more than 3 per cent from the λ-shift factor of the G20 fuel specified in Annex 5, and the ethane content of which does not exceed 1,5 per cent.

4.8.1.2.   In all other cases the manufacturer shall apply for a universal fuel type approval according to the specifications of paragraph 4.6.3.2.

4.8.2.   Specific test requirements in the case of a fuel-specific type approval (LNG).

4.8.2.1.   In the case of a dual-fuel engine family where the engines are calibrated for a specific LNG gas composition2 resulting in a λ-shift factor not differing by more than 3 per cent from the λ-shift factor of the G20 fuel specified in Annex 5, and the ethane content of which does not exceed 1,5 per cent, the parent engine shall only be tested on the G20 reference gas fuel, as specified in Annex 5.

4.9.   Exhaust emissions type approval of a member of a family

4.9.1.   With the exception of the case mentioned in paragraph 4.8.2, the type approval of a parent engine shall be extended to all family members, without further testing, for any fuel composition within the range for which the parent engine has been approved (in the case of engines described in paragraph 4.7.2) or the same range of fuels (in the case of engines described in either paragraph 4.6 or 4.7) for which the parent engine has been type-approved.

4.9.2.   If the technical service determines that, with regard to the selected parent engine the submitted application does not fully represent the engine family defined in Part 1 of Annex 1, an alternative and if necessary an additional reference test engine may be selected by the technical service and tested.

4.10.   Requirements for approval regarding the on-board diagnostic systems

4.10.1.   Manufacturers shall ensure that all engine systems and vehicles are equipped with an OBD system.

4.10.2.   The OBD system shall be designed, constructed and installed on a vehicle in accordance with Annex 9A, so as to enable it to identify, record, and communicate the types of deterioration or malfunction specified in that Annex over the entire life of the vehicle.

4.10.3.   The manufacturer shall ensure that the OBD system complies with the requirements set out in Annex 9A, including the OBD in-use performance requirements, under all normal and reasonably foreseeable driving conditions, including the conditions of normal use specified in Annex 9B.

4.10.4.   When tested with a qualified deteriorated component, the OBD system malfunction indicator shall be activated in accordance with Annex 9B. The OBD system malfunction indicator may also be activated at levels of emissions below the OBD thresholds limits specified in Annex 9A.

4.10.5.   The manufacturer shall ensure that the provisions for in-use performance of an OBD engine family laid down in Annex 9A are followed.

4.10.6.   The OBD in-use performance related data shall be stored and made available without any encryption through the standard OBD communication protocol by the OBD system in accordance with the provisions of Annex 9A.

4.10.7.   If the manufacturer chooses, until the date specified in paragraph 13.2.3 for new type approvals, OBD systems may comply with alternative provisions as specified in Annex 9A and referring to this paragraph.

4.10.8.   If the manufacturer chooses, until the date specified in paragraph 13.2.2 for new type approvals, he may use alternative provisions for the monitoring of the Diesel Particulate Filter (DPF) as set out in paragraph 2.3.2.2 of Annex 9A.

4.11.   Requirements for approval regarding replacement pollution control devices

4.11.1.   The manufacturer shall ensure that replacement pollution control devices intended to be fitted to type-approved engine systems or vehicles covered by this Regulation are type-approved, as separate technical units in accordance with the requirements of paragraphs 4.11.2 to 4.11.5.

Catalytic converters, deNOx devices and particulate filters shall be considered to be pollution control devices for the purposes of this Regulation.

4.11.2.   Original replacement pollution control devices, which fall within the type covered by paragraph 3.2.12 of Part 1 of Annex 1 and are intended for fitment to a vehicle to which the relevant type approval document refers, do not need to comply with all provisions of Annex 13 provided that they fulfil the requirements of paragraphs 2.1, 2.2 and 2.3 of that annex.

4.11.3.   The manufacturer shall ensure that the original pollution control device carries identification markings.

4.11.4.   The identification markings referred to in paragraph 4.11.3 shall comprise the following:

(a)

The vehicle or engine manufacturer's name or trade mark;

(b)

The make and identifying part number of the original pollution control device as recorded in the information referred to in paragraph 3.2.12.2 of Part 1 of Annex 1.

4.11.5.   Replacement pollution control devices shall only be type approved according to this Regulation once the specific testing requirements are introduced in Annex 13 of this Regulation (5).

4.12.   Approval marks and labelling for engine systems and vehicles

4.12.1.   An approval number shall be assigned to each type approved. Its first two digits (at present 06, corresponding to 06 series of amendments) shall indicate the series of amendments incorporating the most recent major technical amendments made to the Regulation at the time of issue of the approval. The same Contracting Party shall not assign the same number to another engine type or vehicle type.

4.12.2.   Notice of approval or of extension or of refusal of approval or production definitively discontinued of an engine type or vehicle type pursuant to this Regulation shall be communicated to the Parties to the 1958 Agreement which apply this Regulation, by means of a form conforming to the model in Annexes 2A, 2B or 2C, as applicable, to this Regulation. Values measured during the type test shall also be shown.

4.12.3.   There shall be affixed, conspicuously and in a readily accessible place to every engine conforming to an engine type-approved under this Regulation, or to every vehicle conforming to a vehicle type-approved under this Regulation, an international approval mark consisting of:

4.12.3.1.

A circle surrounding the letter "E" followed by the distinguishing number of the country which has granted approval (6);

4.12.3.2.

The number of this Regulation, followed by the letter "R", a dash and the approval number to the right of the circle prescribed in paragraph 4.12.3.1.

4.12.3.3.

The approval mark shall also contain a dash and an additional character after the approval number, the purpose of which is to distinguish the stage for which the approval has been granted according paragraph 13.2 and communicated in Table 1 in Annex 3.

4.12.3.3.1.

For diesel fuelled CI engines the approval mark shall contain the letter "D" after the national symbol, the purpose of which is to distinguish the type of engine for which the approval has been granted.

4.12.3.3.2.

For ethanol (ED95) fuelled CI engines the approval mark shall contain the letters "ED" after the national symbol, the purpose of which is to distinguish the type of engine for which the approval has been granted.

4.12.3.3.3.

For ethanol (E85) fuelled PI engines the approval mark shall contain "E85" after the national symbol, the purpose of which is to distinguish the type of engine for which the approval has been granted.

4.12.3.3.4.

For petrol fuelled PI engines the approval mark shall contain the letter "P" after the national symbol, the purpose of which is to distinguish the type of engine for which the approval has been granted.

4.12.3.3.5.

For LPG fuelled PI engines the approval mark shall contain the letter "Q" after the national symbol, the purpose of which is to distinguish the type of engine for which the approval has been granted.

4.12.3.3.6.

For natural gas fuelled engines the approval mark shall contain a letter/s after the national symbol, the purpose of which is to distinguish which range of gases the approval has been granted. This letter/s will be as follows:

(a)

H in case of the engine being approved and calibrated for the H-range of gases;

(b)

L in case of the engine being approved and calibrated for the L-range of gases;

(c)

HL in case of the engine being approved and calibrated for both the H-range and L-range of gases;

(d)

Ht in case of the engine being approved and calibrated for a specific gas composition in the H-range of gases and transformable to another specific gas in the H-range of gases by fine tuning of the engine fuelling;

(e)

Lt in case of the engine being approved and calibrated for a specific gas composition in the L-range of gases and transformable to another specific gas in the L-range of gases after fine tuning of the engine fuelling;

(f)

HLt in the case of the engine being approved and calibrated for a specific gas composition in either the H-range or the L-range of gases and transformable to another specific gas in either the H-range or the L-range of gases by fine tuning of the engine fuelling;

(g)

LNG20 in case of the engine being approved and calibrated for a specific liquefied natural gas/liquefied biomethane composition resulting in a λ-shift factor not differing by more than 3 per cent the λ-shift factor of the G20 gas specified in Annex 5, and the ethane content of which does not exceed 1.5 per cent;

(h)

LNG in case of the engine being approved and calibrated for any other liquefied natural gas/liquefied biomethane composition.

4.12.3.3.7.

For dual-fuel engines the approval mark shall contain a series of digits after the national symbol, the purpose of which is to distinguish for which dual-fuel engine type and with which range of gases the approval has been granted.

This series of digits will be constituted of two digits for the dual-fuel type followed by the letter(s) specified in paragraphs 4.12.3.3.1 to 4.12.3.3.6 as appropriate.

(a)

1A for dual-fuel engines of Type 1A;

(b)

1B for dual-fuel engines of Type 1B;

(c)

2A for dual-fuel engines of Type 2A;

(d)

2B for dual-fuel engines of Type 2B;

(e)

3B for dual-fuel engines of Type 3B.

4.12.4.   If the vehicle or engine conforms to an approved type under one or more other Regulations annexed to the Agreement, in the country which has granted approval under this Regulation, the symbol prescribed in paragraph 4.12.3.1 does not need to be repeated. In such a case, the Regulation and approval numbers and the additional symbols of all the Regulations under which approval has been granted under this Regulation shall be placed in vertical columns to the right of the symbol prescribed in paragraph 4.12.3.1.

4.12.5.   The approval mark shall be placed close to or on the data plate affixed by the manufacturer to the approved type.

4.12.6.   Annex 3 to this Regulation gives examples of arrangements of approval marks.

4.12.7.   The engine approved as a technical unit shall bear, in addition to the approved mark:

4.12.7.1.

The trademark or trade name of the manufacturer of the engine;

4.12.7.2.

The manufacturer's commercial description.

4.12.8.   Labels

In the case of natural gas and LPG fuelled engines with a fuel range restricted type approval, the following labels are applicable:

4.12.8.1.   Content

The following information shall be given:

 

In the case of paragraph 4.7.1.4, the label shall state "ONLY FOR USE WITH NATURAL GAS RANGE H". If applicable, "H" is replaced by "L".

 

In the case of paragraph 4.7.2.3, the label shall state "ONLY FOR USE WITH NATURAL GAS SPECIFICATION …" or "ONLY FOR USE WITH LIQUEFIED PETROLEUM GAS SPECIFICATION …", as applicable. All the information in the relevant table(s) in Annex 5 shall be given with the individual constituents and limits specified by the engine manufacturer.

The letters and figures shall be at least 4 mm in height.

Note: If lack of space prevents such labelling, a simplified code may be used. In this event, explanatory notes containing all the above information shall be easily accessible to any person filling the fuel tank or performing maintenance or repair on the engine and its accessories, as well as to the authorities concerned. The site and content of these explanatory notes will be determined by agreement between the manufacturer and the Type Approval Authority.

4.12.8.2.   Properties

Labels shall be durable for the useful life of the engine. Labels shall be clearly legible and their letters and figures shall be indelible. Additionally, labels shall be attached in such a manner that their fixing is durable for the useful life of the engine, and the labels cannot be removed without destroying or defacing them.

4.12.8.3.   Placing

Labels shall be secured to an engine part necessary for normal engine operation and not normally requiring replacement during engine life. Additionally, these labels shall be located so as to be readily visible after the engine has been completed with all the auxiliaries necessary for engine operation.

4.13.   In case of an application for approval for a vehicle type in respect of its engine, the marking specified in paragraph 4.12.8 shall also be placed close to fuel filling aperture.

4.14.   In case of an application for approval for a vehicle type with an approved engine, the marking specified in paragraph 4.12.8 shall also be placed close to the fuel filling aperture.

5.   REQUIREMENTS AND TESTS

5.1.   General

5.1.1.   Manufacturers shall equip vehicles and engines so that the components likely to affect emissions are designed, constructed and assembled so as to enable the vehicle or engine, in normal use, to comply with this Regulation and its implementing measures.

5.1.2.   The manufacturer shall take technical measures so as to ensure that the tailpipe emissions are effectively limited, in accordance with this Regulation, throughout the normal life of the vehicle and under normal conditions of use.

5.1.2.1.

Those measures referred to in paragraph 5.1.2 shall include ensuring that the security of hoses, joints and connections, used within the emission control systems, are constructed so as to conform to the original design intent.

5.1.2.2.

The manufacturer shall ensure that the emissions test results comply with the applicable limit value under the test conditions specified in this Regulation.

5.1.2.3.

Any engine system and any element of design liable to affect the emission of gaseous and particulate pollutants shall be designed, constructed, assembled and installed so as to enable the engine, in normal use, to comply with the provisions of this Regulation. The manufacturer shall also ensure compliance with off-cycle requirements set out in paragraph 5.1.3 and Annex 10.

5.1.2.4.

The use of defeat strategies that reduce the effectiveness of emission control equipment shall be prohibited.

5.1.2.5.

In order to receive a type approval in the case of a petrol or E85 fuelled engine, the manufacturer shall ensure that the specific requirements for inlets to fuel tanks for petrol and E85 fuelled vehicles laid down in paragraph 6.3 are fulfilled.

5.1.3.   Requirements to limit off-cycle emissions

5.1.3.1.

When meeting the requirements of paragraph 5.1.2, the technical measures undertaken shall take the following into account:

(a)

The general requirements, including the performance requirements and the prohibition of defeat strategies, as specified in Annex 10;

(b)

The requirements to effectively limit the tailpipe emissions under the range of ambient conditions under which the vehicle may be expected to operate, and under the range of operating conditions that may be encountered;

(c)

The requirements with respect to off-cycle laboratory testing at type approval;

(d)

The requirements with respect to the PEMS demonstration test at type approval and any additional requirements with respect to off-cycle in-use vehicle testing, as provided for in this Regulation;

(e)

The requirement for the manufacturer to provide a statement of compliance with the requirements limiting off-cycle emissions.

5.1.3.2.

The manufacturer shall fulfil the specific requirements, together with the associated test procedures, set out in Annex 10.

5.1.4.   Documentation requirements

5.1.4.1.

The documentation package required by paragraph 3 enabling the Type Approval Authority to evaluate the emission control strategies and the systems on-board the vehicle and engine to ensure the correct operation of NOx control measures shall be made available in the two following parts:

(a)

The "formal documentation package" that may be made available to interested parties upon request;

(b)

The "extended documentation package" that shall remain strictly confidential.

5.1.4.2.

The formal documentation package may be brief, provided that it exhibits evidence that all outputs permitted by a matrix obtained from the range of control of the individual unit inputs have been identified. The documentation shall describe the functional operation of the inducement system required by Annex 11, including the parameters necessary for retrieving the information associated with that system. This material shall be retained by the Type Approval Authority.

5.1.4.3.

The extended documentation package shall include information on the operation of all AES and BES, including a description of the parameters that are modified by any AES and the boundary conditions under which the AES operate, and indication of which AES and BES are likely to be active under the conditions of the test procedures set out in Annex 10. The extended documentation package shall include a description of the fuel system control logic, timing strategies and switch points during all modes of operation. It shall also include a full description of the inducement system required in Annex 11, including the associated monitoring strategies.

5.1.4.4.

The extended documentation package shall remain strictly confidential. It may be kept by the Type Approval Authority, or, at the discretion of the Type Approval Authority, may be retained by the manufacturer. In the case the manufacturer retains the documentation package, that package shall be identified and dated by the Type Approval Authority once reviewed and approved. It shall be made open for inspection by the Type Approval Authority at the time of approval or at any time during the validity of the approval.

5.1.5.   Provisions for electronic system security

5.1.5.1.

The general requirements, including the specific requirements for electronic system security, shall be those set out in paragraph 4 of Annex 9B of this Regulation and those described in paragraph 2 of Annex 9A.

5.2.   Specifications concerning the emission of gaseous and particulate pollutants

5.2.1.   In undertaking the tests set out in Annex 4 the gaseous and particulate matter emissions shall not exceed the amounts shown in Table 1.

5.2.2.   For positive ignition engines subject to the test set out in Annex 6, the maximum permissible carbon monoxide content in the exhaust gases at normal engine idling speed shall be that stated by the vehicle manufacturer. However, the maximum carbon monoxide content shall not exceed 0,3 per cent vol.

At high idle speed, the carbon monoxide content by volume of the exhaust gases shall not exceed 0,2 per cent vol., with the engine speed being at least 2 000 min–1 and Lambda being 1 ± 0,03 or in accordance with the specifications of the manufacturer.

5.2.3.   In the case of a closed crankcase, manufacturers shall ensure that for the tests set out in paragraphs 6.10 and 6.11 of Annex 4, the engine’s ventilation system does not permit the emission of any crankcase gases into the atmosphere. If the crankcase is of an open type, the emissions shall be measured and added to the tailpipe emissions, following the provisions set out in paragraph 6.10 of Annex 4.

5.3.   Emission limits

Table 1 provides the emissions limits that apply to this Regulation.

Table 1

Emission Limits

 

Limit values

CO

(mg/kWh)

THC

(mg/kWh)

NMHC

(mg/kWh)

CH4

(mg/kWh)

NOX

(mg/kWh)

NH3

(ppm)

PM mass

(mg/kWh)

PM number

(#/kWh)

WHSC (CI)

1 500

130

 

 

400

10

10

8,0 × 1011

WHTC (CI)

4 000

160

 

 

460

10

10

6,0 × 1011

WHTC (PI)

4 000

 

160

500

460

10

10

 

Notes:

PI

=

Positive Ignition

CI

=

Compression Ignition

5.4.   Durability and deterioration factors

The manufacturer shall determine deterioration factors that will be used to demonstrate that the gaseous and particulate emissions of an engine family or engine- after-treatment system family remain in conformity with the emission limits set out in paragraph 5.3 over the normal useful life periods set out below.

The procedures for demonstrating the compliance of an engine system or engine-after-treatment system family over the normal useful life are set out in Annex 7.

The mileage and period of time by reference to which the tests for durability of pollution control devices undertaken for type approval and testing of conformity of in-service vehicles or engines are to be carried out shall be the following:

(a)

160 000 km or five years, whichever is the sooner, in the case of engines fitted to vehicles of category M1, N1 and M2;

(b)

300 000 km or six years, whichever is the sooner, in the case of engines fitted to vehicles of category N2, N3 with a maximum technically permissible mass not exceeding 16 tonnes and M3 Class I, Class II and Class A, and Class B with a maximum technically permissible mass not exceeding 7,5 tonnes;

(c)

700 000 km or seven years, whichever is the sooner, in the case of engines fitted to vehicles of category N3 with a maximum technically permissible mass exceeding 16 tonnes and M3, Class III and Class B with a maximum technically permissible mass exceeding 7,5 tonnes.

5.5.   Requirements to ensure correct operation of NOx control measures

5.5.1.   When applying for type approval, manufacturers shall present to the Type Approval Authority information showing that the NOx system retains its emission control function during all conditions regularly pertaining in the region (e.g. European Union), especially at low temperatures.

In addition, manufacturers shall provide the Type Approval Authority with information on the operating strategy of any exhaust gas recirculation system (EGR), including its functioning at low ambient temperatures.

This information shall also include a description of any effects on emissions of operating the system under low ambient temperatures.

Information on the tests and procedures for fulfilling these requirements is provided in Annex 11.

6.   INSTALLATION ON THE VEHICLE

6.1.   The engine installation on the vehicle shall be performed in such a way as to ensure that the type approval requirements are met. The following characteristics in respect to the type approval of the engine shall be taken into consideration:

6.1.1.

Intake depression shall not exceed that declared for the engine type approval in Part 1 of Annex 1;

6.1.2.

Exhaust back pressure shall not exceed that declared for the engine type approval in Part 1 of Annex 1;

6.1.3.

Power absorbed by the auxiliaries needed for operating the engine shall not exceed that declared for the engine type approval in Part 1 of Annex 1;

6.1.4.

The characteristics of the exhaust after-treatment system shall be in accordance with those declared for the engine type approval in Part 1 of Annex 1.

6.2.   Installation of a type-approved engine on a vehicle

The installation of an engine type-approved as a separate technical unit on a vehicle shall, in addition, comply with the following requirements:

(a)

As regard to the compliance of the OBD system, the installation shall, according to Appendix 1 of Annex 9B, meet the manufacturer's installation requirements as specified in Part 1 of Annex 1;

(b)

As regard to the compliance of the system ensuring the correct operation of NOx control measures, the installation shall, according to Appendix 4 of Annex 11, meet the manufacturer's installation requirements as specified in Part 1 of Annex 1.

6.2.1.

The installation of a dual-fuel engine type-approved as a separate technical unit on a vehicle shall, in addition, meet the requirements of paragraph 6.3 of Annex 15 and, according to section 8.2 of Annex 15, meet the manufacturer's installation requirements as specified in Part 1 of Annex 1.

6.3.   Inlet to fuel tanks in the case of a petrol or E85 fuelled engine

6.3.1.

The inlet orifice of the petrol or E85 tank shall be designed so it prevents the tank from being filled from a fuel pump delivery nozzle that has an external diameter of 23,6 mm or greater.

6.3.2.

Paragraph 6.3.1 shall not apply to a vehicle for which both of the following conditions are satisfied:

(a)

The vehicle is designed and constructed so that no device designed to control the emission of gaseous pollutants is adversely affected by leaded petrol;

(b)

The vehicle is conspicuously, legibly and indelibly marked with the symbol for unleaded petrol specified in ISO 2575:2004 in a position immediately visible to a person filling the fuel tank. Additional marking are permitted.

6.3.3.

Provision shall be made to prevent excess evaporative emissions and fuel spillage caused by a missing fuel filler cap. This may be achieved by using one of the following:

(a)

An automatically opening and closing, non-removable fuel filler cap;

(b)

Design features which avoid excess evaporative emissions in the case of a missing fuel filler cap;

(c)

Or in case of M1 or N1 vehicles, any other provision which has the same affect. Examples may include, but are not limited to, a tethered filler cap, a chained filler cap or one utilizing the same locking key for the filler cap as for the vehicle’s ignition. In this case the key shall be removable from the filler cap only in the locked condition.

7.   ENGINE FAMILY

7.1.   Parameters defining the engine family

The engine family, as determined by the engine manufacturer shall comply with paragraph 5.2 of Annex 4.

In case of a dual-fuel engine, the engine family shall also comply with the additional requirements of paragraph 3.1.1 of Annex 15.

7.2.   Choice of the parent engine

The parent engine of the family shall be selected in accordance with the requirements set out in paragraph 5.2.4 of Annex 4.

In case of a dual-fuel engine, the parent engine family shall also comply with the additional requirements of paragraph 3.1.2 of Annex 15.

7.3.   Extension to include a new engine system into an engine-family

7.3.1.

At the request of the manufacturer and upon approval of the Approval Authority, a new engine system may be included as a member of a certified engine family if the criteria specified in paragraph 7.1 are met.

7.3.2.

If the elements of design of the parent engine system are representative of those of the new engine system according to paragraph 7.2 or, in the case of dual-fuel engines, to paragraph 3.1.2 of Annex 15, then the parent engine system shall remain unchanged and the manufacturer shall modify the information document specified in Annex 1.

7.3.3.

If the new engine system contains elements of design that are not represented by the parent engine system according to paragraph 7.2 or, in the case of dual-fuel engines, to paragraph 3.1.2 of Annex 15, but itself would represent the whole family according to these paragraphs, then the new engine system shall become the new parent engine. In this case the new elements of design shall be demonstrated to comply with the provisions of this Regulation and the information document specified in Annex 1 shall be modified.

7.4.   Parameters for defining an OBD-engine family

The OBD-engine family shall be determined by basic design parameters that shall be common to engine systems within the family, in accordance with paragraph 6.1 of Annex 9B.

8.   CONFORMITY OF PRODUCTION

8.1.   Every engine or vehicle bearing an approval mark as prescribed under this Regulation shall be so manufactured as to conform, with regard to the description as given in the approval form and its annexes, to the approved type. The conformity of production procedures shall comply with those set out in Appendix 2 to the 1958 Agreement (E/ECE/324//E/ECE/TRANS/505/Rev.2), with the following requirements set out in paragraphs 8.2 to 8.5.

8.1.1.

Conformity of production shall be checked on the basis of the description in the type approval certificates set out in Annexes 2A, 2B and 2C, as applicable.

8.1.2.

Conformity of production shall be assessed in accordance with the specific conditions laid down in this paragraph and the relevant statistical methods laid down in Appendices 1, 2 and 3.

8.2.   General requirements

8.2.1.

In applying Appendices 1, 2 or 3, the measured emission of the gaseous and particulate pollutants from engines subject to checking for conformity of production shall be adjusted by application of the appropriate deterioration factors (DF’s) for that engine as recorded in the Addendum to the type approval certificate granted in accordance with this Regulation.

8.2.2.

The provisions set out in Appendix 2 to the 1958 Agreement (E/ECE/324//E/ECE/TRANS/505/Rev.2) shall be applicable where the approval authorities are not satisfied with the auditing procedure of the manufacturer.

8.2.3.

All engines subject to tests shall be randomly taken from the series production.

8.3.   Emissions of pollutants

8.3.1.

If emissions of pollutants are to be measured and an engine type approval has had one or more extensions, the tests shall be carried out on the engines described in the information package relating to the relevant extension.

8.3.2.

Conformity of the engine subjected to a pollutant test:

After submission of the engine to the authorities, the manufacturer may not carry out any adjustment to the engines selected.

8.3.2.1.

Three engines shall be taken from the series production of the engines under consideration. Engines shall be subjected to testing on the WHTC and on the WHSC, if applicable, for the checking of the production conformity. The limit values shall be those set out in paragraph 5.3.

8.3.2.2.

Where the Type Approval Authority is satisfied with the production standard deviation given by the manufacturer in accordance with Appendix 2 to the 1958 Agreement (E/ECE/324//E/ECE/TRANS/505/Rev.2), the tests shall be carried out according to Appendix 1.

Where the Type Approval Authority is not satisfied with the production standard deviation given by the manufacturer in accordance with Appendix 2 to the 1958 Agreement (E/ECE/324//E/ECE/TRANS/505/Rev.2), the tests shall be carried out according to Appendix 2.

At the manufacturer’s request, the tests may be carried out in accordance with Appendix 3.

8.3.2.3.

On the basis of tests of the engine by sampling as set out in paragraph 8.3.2.2, the series production of the engines under consideration is regarded as conforming where a pass decision is reached for all the pollutants and as non-conforming where a fail decision is reached for one pollutant, in accordance with the test criteria applied in the appropriate Appendix.

When a pass decision has been reached for one pollutant, this decision may not be changed as a consequence of a result from any additional tests made in order to reach a decision for the other pollutants.

If a pass decision is not reached for all the pollutants and if no fail decision is reached for any pollutant, a test is carried out on another engine (see Figure 1).

If no decision is reached, the manufacturer may at any time decide to stop testing. In that case a fail decision is recorded.

Figure 1

Schematic of production conformity testing

Image 1

Test of three engines

Computation of the test statistic result

According to the appropriate appendix does the test statistic result agree with the criteria for failing the series for a least one pollutant?

YES

Series rejected

NO

NO

According to the appropriate appendix does the test statistic result agree with the criteria for passing the series for a least one pollutant?

YES

A pass decision is reached for one or more pollutants

Is a pass decision reached for all the pollutants?

YES

Series accepted

NO

Test of an additional engine

8.3.3.

The tests shall be carried out on newly manufactured engines.

8.3.3.1.

At the request of the manufacturer, the tests may be carried out on engines which have been run-in, up to a maximum of 125 hours. In this case, the running-in procedure shall be conducted by the manufacturer who shall undertake not to make any adjustments to those engines.

8.3.3.2.

When the manufacturer requests to conduct a running-in procedure in accordance with paragraph 8.3.3.1, it may be carried out on either of the following:

(a)

All the engines that are tested;

(b)

The first engine tested, with the determination of an evolution coefficient as follows:

(i)

The pollutant emissions shall be measured both on the newly manufactured engine and before the maximum of 125 hours set in paragraph 8.3.3.1 on the first engine tested;

(ii)

The evolution coefficient of the emissions between the two tests shall be calculated for each pollutant:

 

Emissions on second test/Emissions first test;

 

The evolution coefficient may have a value less than one.

The subsequent test engines shall not be subjected to the running-in procedure, but their emissions when newly manufactured shall be modified by the evolution coefficient.

In this case, the values to be taken shall be the following:

(a)

For the first engine, the values from the second test;

(b)

For the other engines, the values when newly manufactured multiplied by the evolution coefficient.

8.3.3.3.

For diesel, ethanol (ED95), petrol, E85 and LPG fuelled engines, all these tests may be conducted with the applicable market fuels. However, at the manufacturer’s request, the reference fuels described in Annex 5 may be used. This implies tests, as described in paragraph 4, with at least two of the reference fuels for each gas engine.

8.3.3.4.

For natural gas fuelled engines, all these tests may be conducted with market fuel in the following way:

(a)

For H marked engines with a market fuel within the H-range (0,89 ≤ Sλ ≤ 1,00);

(b)

For L marked engines with a market fuel within the L-range (1,00 ≤ Sλ ≤ 1,19);

(c)

For HL marked engines with a market fuel within the extreme range of the λ-shift factor (0,89 ≤ Sλ ≤ 1,19).

However, at the manufacturer’s request, the reference fuels described in Annex 5 may be used. This implies tests as described paragraph 4.

8.3.3.5.

In the case of dispute caused by the non-compliance of gas fuelled engines when using a market fuel, the tests shall be performed with a reference fuel on which the parent engine has been tested, or with the possible additional fuel 3, as referred to in paragraphs 4.6.4.1 and 4.7.1.2, on which the parent engine may have been tested. Then, the result shall be converted by a calculation, applying the relevant factors «r», «ra» or «rb» as described in paragraphs 4.6.5, 4.6.6.1 and 4.7.1.3. If r, ra or rb are less than 1, no correction shall take place. The measured results and the calculated results shall demonstrate that the engine meets the limit values with all relevant fuels (fuels 1, 2 and, if applicable, fuel 3 in the case of natural gas engines, and fuels A and B in the case of LPG engines).

8.3.3.6.

Tests for conformity of production of a gas fuelled engine laid out for operation on one specific fuel composition shall be performed on the fuel for which the engine has been calibrated.

8.4.   On-Board Diagnostics (OBD)

8.4.1.

When the Type Approval Authority determines that the quality of production seems unsatisfactory, it may request a verification of the conformity of production of the OBD system. Such verification shall be carried out in accordance with the following:

An engine shall be randomly taken from series production and subjected to the tests described in Annex 9B. The tests may be carried out on an engine that has been run-in up to a maximum of 125 hours.

8.4.2.

The production is deemed to conform if this engine meets the requirements of the tests described in Annex 9B.

8.4.3.

If the engine taken from the series production does not satisfy the requirements of paragraph 8.4.1, a further random sample of four engines shall be taken from the series production and subjected to the tests described in Annex 9B. The tests may be carried out on engines that have been run-in, up to a maximum of 125 hours.

8.4.4.

The production is deemed to conform if at least three engines out of the further random sample of four engines meet the requirements of the tests described in Annex 9B.

8.5.   Electronic control unit (ECU) information required for in-service testing

8.5.1.

The availability of the data stream information requested in paragraph 9.4.2.1 according to the requirements of paragraph 9.4.2.2 shall be demonstrated by using an external OBD scan-tool as described in Annex 9B.

8.5.2.

In the case where this information cannot be retrieved in a proper manner while the scan-tool is working properly according to Annex 9B, the engine shall be considered as non-compliant.

8.5.3.

The conformity of the ECU torque signal with the requirements of paragraphs 9.4.2.2 and 9.4.2.3 shall be demonstrated by performing the WHSC test according to Annex 4.

8.5.4.

In the case where the test equipment does not match the requirements specified in Regulation No 85 concerning auxiliaries, the measured torque shall be corrected in accordance to the correction method set out in Annex 4.

8.5.5.

The conformity of the ECU torque signal shall be considered sufficient if the calculated torque remains within the tolerances specified in paragraph 9.4.2.5.

8.5.6.

The availability and conformity checks of the ECU information required for in-service testing shall be performed by the manufacturer on a regular basis on each produced engine-type within each produced engine-family.

8.5.7.

The results of the manufacturer’s survey shall be made available to the Type Approval Authority at its request.

8.5.8.

At the request of the Type Approval Authority, the manufacturer shall demonstrate the availability or the conformity of the ECU information in serial production by performing the appropriate testing referred to in paragraphs 8.5.1 to 8.5.4 on a sample of engines selected from the same engine type. The sampling rules including sampling size and statistical pass-fail criteria shall be those specified in paragraphs 8.1 to 8.3 for checking the conformity of emissions.

9.   CONFORMITY OF IN-SERVICE VEHICLES/ENGINES

9.1.   Introduction

This paragraph sets out the in-service conformity requirements for vehicles type-approved to this Regulation.

9.2.   In-service conformity

9.2.1.   Measures to ensure in-service conformity of vehicles or engine systems type- approved under this Regulation shall be taken in accordance with Appendix 2 to the 1958 Agreement (E/ECE/324//E/ECE/TRANS/505/Rev.2) and complying with the requirements of Annex 8 of this Regulation in the case of vehicles or engine systems type-approved under this Regulation.

9.2.2.   The technical measures taken by the manufacturer shall be such as to ensure that the tailpipe emissions are effectively limited, throughout the normal life of the vehicles under normal conditions of use. The conformity with the provisions of this Regulation shall be checked over the normal useful life of an engine system installed in a vehicle under normal conditions of use as specified in Annex 8 of this Regulation.

9.2.3.   The manufacturer shall report the results of the in-service testing to the Type Approval Authority which granted the original type approval in accordance with the initial plan submitted at type approval. Any deviation from the initial plan shall be justified to the satisfaction of the Type Approval Authority.

9.2.4.   If the Type Approval Authority which granted the original type approval is not satisfied with the manufacturer’s reporting in accordance with paragraph 10. of Annex 8, or has reported evidence of unsatisfactory in-service conformity, the authority may order the manufacturer to run a test for confirmatory purposes. The Type Approval Authority shall examine the confirmatory test report supplied by the manufacturer.

9.2.5.   Where the Type Approval Authority which granted the original type approval is not satisfied with the results of in-service tests or confirmatory tests in accordance with the criteria set out in Annex 8, or based on in-service testing conducted by a Contracting Party, it shall require the manufacturer to submit a plan of remedial measures to remedy the non-conformity in accordance with paragraph 9.3 of this Regulation and paragraph 9 of Annex 8.

9.2.6.   Any Contracting Party may conduct and report its own surveillance testing, based on the in-service conformity testing procedure set out in Annex 8. Information on the procurement, maintenance, and manufacturer’s participation in the activities shall be recorded. On request by a Type Approval Authority, the Type Approval Authority that granted the original type approval shall provide the necessary information about the type approval to enable testing in accordance with the procedure set out in Annex 8.

9.2.7.   If a Contracting Party demonstrates that an engine or vehicle type does not conform to the applicable requirements of this paragraph (i.e. paragraph 9.2) and Annex 8, it shall notify through its own Type Approval Authority without delay the Type Approval Authority which granted the original type approval. On receipt of such a request, the Type Approval Authority concerned shall take the requisite action as soon as possible and in any case within six months of the date of the request.

Following that notification the Type Approval Authority of the Contracting Party which granted the original type approval shall promptly inform the manufacturer that an engine or vehicle type fails to satisfy the requirements of these provisions.

9.2.8.   Following the notification referred to in paragraph 9.2.7 and in cases where earlier in-service conformity testing showed conformity, the Type Approval Authority which granted the original type approval may require the manufacturer to perform additional confirmatory tests after consultation with the experts of the Contracting Party that reported the failing vehicle.

If no such test data is available, the manufacturer shall, within 60 working days after receipt of the notification referred to in paragraph 9.2.7, either submit to the Type Approval Authority which granted the original type approval a plan of remedial measures in accordance with paragraph 9.3 or perform additional in-service conformity testing with an equivalent vehicle to verify whether the engine or vehicle type fails the requirements. In the case where the manufacturer can demonstrate to the satisfaction of the Type Approval Authority that further time is required to perform additional testing, an extension may be granted.

9.2.9.   Experts of the Contracting Party that reported the failing engine or vehicle type in accordance with paragraph 9.2.7 shall be invited to witness the additional in-service conformity tests referred to in paragraph 9.2.8. Additionally, the results of the tests shall be reported to that Contracting Party and the approval authorities.

If these in-service conformity tests or confirmatory tests confirm the non-conformance of the engine or vehicle type, the Type Approval Authority shall require the manufacturer to submit a plan of remedial measures to remedy the non-conformity. The plan of remedial measures shall comply with the provisions of paragraph 9.3 of this Regulation and paragraph 9 of Annex 8.

If those in-service conformity tests or confirmatory tests show conformity, the manufacturer shall submit a report to the Type Approval Authority which granted the original type approval. The report shall be submitted by the Type Approval Authority which granted the original type approval to the Contracting Party that reported the failing vehicle type and the Type Approval Authorities. It shall contain the test results according to paragraph 10 of Annex 8.

9.2.10.   The Type Approval Authority which granted the original type approval shall keep the Contracting Party which had established that the engine or vehicle type did not conform to the applicable requirements informed of the progress and results of the discussions with the manufacturer, the verification tests and the remedial measures.

9.3.   Remedial measures

9.3.1.   On request of the Type Approval Authority and following in-service testing in accordance with paragraph 9.2, the manufacturer shall submit the plan of remedial measures to the Type Approval Authority no later than 60 working days after receipt of the notification from the Type Approval Authority. Where the manufacturer can demonstrate to the satisfaction of the Type Approval Authority that further time is required to investigate the reason for the non-compliance in order to submit a plan of remedial measures, an extension may be granted.

9.3.2.   The remedial measures shall apply to all engines in service belonging to the same engine families or OBD engine families and be extended also to engine families or OBD engine families which are likely to be affected with the same defects. The need to amend the type approval documents shall be assessed by the manufacturer and the result reported to the Type Approval Authority.

9.3.3.   The Type Approval Authority shall consult the manufacturer in order to secure agreement on a plan of remedial measures and on executing the plan. If the Type Approval Authority which granted the original type approval establishes that no agreement can be reached, it shall take the necessary measures, including, where necessary, the withdrawal of type approval, to ensure that production vehicles, systems, components or separate technical units, as the case may be, are brought into conformity with the approved type. The Type Approval Authority shall advise the Type Approval Authorities of the other contracting parties of the measures taken. If the type approval is withdrawn, the Type Approval Authority shall inform the Approval Authorities of the other contracting parties within 20 working days of the withdrawal and of the reasons therefor.

9.3.4.   The Type Approval Authority shall within 30 working days from the date on which it has received the plan of remedial measures from the manufacturer, approve or reject the plan of remedial measures. The Type Approval Authority shall within the same time also notify the manufacturer and all Contracting Parties of its decision to approve or reject the plan of remedial measures.

9.3.5.   The manufacturer shall be responsible for the execution of the approved plan of remedial measures.

9.3.6.   The manufacturer shall keep a record of every engine system or vehicle recalled and repaired or modified and of the workshop which performed the repair. The Type Approval Authority shall have access to that record on request during the execution and for a period of 5 years after the completion of the execution of the plan.

9.3.7.   Any repair or modification referred to in paragraph 9.3.6 shall be recorded in a certificate supplied by the manufacturer to the owner of the engine or vehicle.

9.4.   Requirements and tests for in-service testing

9.4.1.   Introduction

This paragraph (paragraph 9.4) sets out the specifications and tests of the ECU data at type approval for the purpose of in-service testing.

9.4.2.   General requirements

9.4.2.1.

For the purpose of in-service testing, the calculated load (engine torque as a percentage of maximum torque and the maximum torque available at the current engine speed), the engine speed, the engine coolant temperature, the instantaneous fuel consumption, and the reference maximum engine torque as a function of engine speed shall be made available by the OBD system in real time and at a frequency of at least 1 Hz, as mandatory data stream information.

9.4.2.2.

The output torque may be estimated by the ECU using built-in algorithms to calculate the produced internal torque and the friction torque.

9.4.2.3.

The engine torque in Nm resulting from the above data stream information shall permit a direct comparison with the values measured when determining the engine power according to Regulation No 85. In particular, any eventual corrections as regards auxiliaries shall be included in the above data stream information.

9.4.2.4.

Access to the information required in paragraph 9.4.2.1 shall be provided in accordance with the requirements set out in Annex 9A and with the standards referred to in Appendix 6 to Annex 9B.

9.4.2.5.

The average load at each operating condition in Nm calculated from the information requested in paragraph 9.4.2.1 shall not differ from the average measured load at that operating condition by more than:

(a)

7 per cent when determining the engine power according to Regulation No 85;

(b)

10 per cent when performing the World Harmonised Steady state Cycle (hereinafter "WHSC") test according to Annex 4, paragraph 7.7.

Regulation No 85 allows the actual maximum load of the engine to differ from the reference maximum load by 5 per cent in order to address the manufacturing process variability. This tolerance is taken into account in the above values.

9.4.2.6.

External access to the information required in paragraph 9.4.2.1 shall not influence the vehicle emissions or performance.

9.4.3.   Verification of the availability and conformity of the ECU information required for in-service testing

9.4.3.1.

The availability of the data stream information required in paragraph 9.4.2.1, according to the requirements set out in paragraph 9.4.2.2, shall be demonstrated by using an external OBD scan-tool as described in Annex 9B.

9.4.3.2.

In the case where this information cannot be retrieved in a proper manner, using a scan-tool that is working properly, the engine is considered as non-compliant.

9.4.3.3.

The conformity of the ECU torque signal to the requirements of paragraphs 9.4.2.2 and 9.4.2.3 shall be demonstrated with the parent engine of an engine family when determining the engine power according to Regulation No 85 and when performing the WHSC test according to Annex 4 paragraph 7.7 and off-cycle laboratory testing at type approval according to paragraph 7 of Annex 10.

9.4.3.3.1

The conformity of the ECU torque signal to the requirements of paragraphs 9.4.2.2 and 9.4.2.3 shall be demonstrated for each engine family member when determining the engine power according to Regulation No 85. For this purpose additional measurements shall be performed at several part load and engine speed operating points (for example at the modes of the WHSC and some additional random points).

9.4.3.4.

In the case where the engine under test does not match the requirements set out in Regulation No 85 concerning auxiliaries, the measured torque shall be corrected in accordance to the correction method for power as set out in Annex 4, paragraph 6.3.5.

9.4.3.5.

The conformity of the ECU torque signal is considered to be demonstrated if the torque signal remains within the tolerances set out in paragraph 9.4.2.5.

10.   PENALTIES FOR NON-CONFORMITY OF PRODUCTION

10.1.

The approval granted in respect of an engine or vehicle type pursuant to this Regulation may be withdrawn if the requirements laid down in paragraph 8.1 are not complied with, or if the engine(s) or vehicle(s) taken fail to pass the tests prescribed in paragraph 8.3.

10.2.

If a Contracting Party to the Agreement applying this Regulation withdraws an approval it has previously granted, it shall forthwith so notify the other Contracting Parties applying this Regulation by means of a communication form conforming to the model in Annexes 2A, 2B or 2C to this Regulation.

11.   MODIFICATION AND EXTENSION OF APPROVAL OF THE APPROVED TYPE

11.1.

Every modification of the approved type shall be notified to the Type Approval Authority which approved the type. The Type Approval Authority may then either:

11.1.1.

Consider that the modifications made are unlikely to have an appreciable adverse effect and that in any case the modified type still complies with the requirement; or

11.1.2.

Require a further test report from the Technical Service conducting the tests.

11.2.

Confirmation or refusal of approval, specifying the alterations, shall be communicated by the procedure specified in paragraph 4.12.2 to the Contracting Parties to the Agreement applying this Regulation.

11.3.

The Type Approval Authority issuing the extension of approval shall assign a series number for such an extension and inform thereof the other Parties to the 1958 Agreement applying this Regulation by means of a communication form conforming to the model in Annexes 2A, 2B or 2C to this Regulation.

12.   PRODUCTION DEFINITIVELY DISCONTINUED

If the holder of the approval completely ceases to manufacture the type approved in accordance with this Regulation, he shall so inform the Type Approval Authority which granted the approval. Upon receiving the relevant communication that Type Approval Authority shall inform thereof the other Parties to the 1958 Agreement which apply this Regulation by means of a communication form conforming to the model in Annexes 2A, 2B or 2C to this Regulation.

13.   TRANSITIONAL PROVISIONS

13.1.   General provisions

13.1.1.   As from the official date of entry into force of the 06 series of amendments, no Contracting Party applying this Regulation shall refuse to grant approval under this Regulation as amended by the 06 series of amendments.

13.1.2.   As from the date of entry into force of the 06 series of amendments, Contracting Parties applying this Regulation shall grant ECE approvals only if the engine meets the requirements of this Regulation as amended by the 06 series of amendments.

13.2.   New type approvals

13.2.1.   Contracting Parties applying this Regulation shall, from the date of entry into force of the 06 series of amendments to this Regulation, grant an ECE approval to an engine system or vehicle only if it complies with:

(a)

The requirements of paragraph 4.1 of this Regulation;

(b)

The performance monitoring requirements of paragraph 2.3.2.2 of Annex 9A;

(c)

The NOx OTL monitoring requirements as set out in the row "phase in period" of the Tables 1 and 2 of Annex 9A;

(d)

The Reagent quality and consumption "phase-in" requirements as set out in paragraphs 7.1.1.1 and 8.4.1.1 of Annex 11.

13.2.1.1.

In accordance with the requirements of paragraph 6.4.4 of Annex 9A manufacturers are exempted from providing a statement of OBD in-use Performance compliance.

13.2.2.   Contracting Parties applying this Regulation shall, from 1 September 2014, grant an ECE approval to an engine system or vehicle only if it complies with:

(a)

The requirements of paragraph 4.1 of this Regulation;

(b)

The PM Mass OTL monitoring requirements as set out in the row "phase in period" of Table 1 of Annex 9A;

(c)

The NOx OTL monitoring requirements as set out in the row "phase in period" of Tables 1 and 2 of Annex 9A;

(d)

The Reagent quality and consumption "phase-in" requirements as set out in paragraphs 7.1.1.1 and 8.4.1.1 of Annex 11.

13.2.2.1.

In accordance with the requirements of paragraph 6.4.4 of Annex 9A manufacturers are exempted from providing a statement of OBD in-use Performance compliance.

13.2.3.   Contracting Parties applying this Regulation shall, from 31 December 2015, grant an ECE approval to an engine system or vehicle only if it complies with:

(a)

The requirements of paragraph 4.1 of this Regulation;

(b)

The PM Mass OTL monitoring requirements as set out in the row "general requirements" of Table 1 of Annex 9A;

(c)

The NOx OTL monitoring requirements as set out in the row "general requirements" of Tables 1 and 2 of Annex 9A;

(d)

The Reagent quality and consumption "general" requirements as set out in paragraphs 7.1.1 and 8.4.1 of Annex 11;

(e)

The requirements regarding the plan and implementation of the monitoring techniques according to paragraphs 2.3.1.2 and 2.3.1.2.1 of Annex 9A;

(f)

The requirements of paragraph 6.4.1 of Annex 9A for providing a statement of OBD in-use Performance compliance.

13.3.   Limit of validity of type approvals

13.3.1.   As from the 1 January 2014, type approvals granted to this Regulation as amended by the 05 series of amendments shall cease to be valid.

13.3.2.   As from 1 September 2015, type approvals granted to this Regulation as amended by the 06 series of amendments, which do not comply with the requirement of paragraph 13.2.1, shall cease to be valid.

13.3.3.   As from 31 December 2016, type approvals granted to this Regulation as amended by the 06 series of amendments, which do not comply with the requirements of paragraph 13.2.2, shall cease to be valid.

13.4.   Special provisions

13.4.1.   Contracting Parties applying this Regulation may continue to grant approvals to those engine systems, or vehicles which comply with any previous series of amendments, or to any level of this Regulation provided that the vehicles are intended for sale or for export to countries that apply the relating requirements in their national legislations.

13.4.2.   Replacement engines for vehicles in use

Contracting Parties applying this Regulation may continue to grant approvals to those engines which comply with the requirements of this Regulation as amended by any previous series of amendments, or to any level of this Regulation, provided that the engine is intended as a replacement for a vehicle in-use and for which that earlier standard was applicable at the date of that vehicle's entry into service.

13.4.3.   When applying the special provisions described in paragraph 13.4.1 or paragraph 13.4.2, the type approval communication in paragraph 1.6 of the Addendum to Annexes 2A and 2C shall include information relating to these provisions.

13.4.3.1.

In the case of approvals to the special provisions laid down in paragraph 13.4.1 the type approval communication shall include the following text at the front-end of the communication, with the relevant number of the series of amendments replacing the "xx" in the example below:

"Engine complying to series of amendments xx of Regulation No 49".

13.4.3.2.

In the case of approvals to the special provisions laid down in paragraph 13.4.2 the type approval communication shall include the following text at the front-end of the communication, with the relevant number of the series of amendments replacing the "xx" in the example below:

"Replacement engine complying to series of amendments xx of Regulation No 49".

14.   NAMES AND ADDRESSES OF TECHNICAL SERVICES RESPONSIBLE FOR CONDUCTING APPROVAL TESTS AND OF TYPE APPROVAL AUTHORITIES

The Parties to the 1958 Agreement applying this Regulation shall communicate to the United Nations Secretariat the names and addresses of the Technical Services responsible for conducting approval tests and of the Type Approval Authorities which grant approval and to which forms certifying approval or extension or refusal or withdrawal of approval, issued in other countries, are to be sent.


(1)  As defined in the Consolidated Resolution on the Construction of Vehicles (R.E.3.), document ECE/TRANS/WP.29/78/Rev.2, para. 2. — www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29resolutions.html.

(2)  For example in case of an empty gas tank

(3)  This paragraph is reserved for alternative provisions relating to alternative light-duty OBD and NOx control requirements.

(4)  This would typically be the case of a liquefied bio-methane.

(5)  Ageing procedure in Annex 13 needs to be finalised before type approvals can be drafted.

(6)  The distinguishing numbers of the Contracting Parties to the 1958 Agreement are reproduced in Annex 3 to the Consolidated Resolution on the Construction of Vehicles (R.E.3), document ECE/TRANS/WP.29/78/Rev.2/Amend.1 - www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29resolutions


Appendix 1

Procedure for production conformity testing when standard deviation is satisfactory

A.1.1.

This appendix describes the procedure to be used to verify production conformity for the emissions of pollutants when the manufacturer's production standard deviation is satisfactory.

A.1.2.

With a minimum sample size of three engines the sampling procedure is set so that the probability of a lot passing a test with 40 per cent of the engines defective is 0,95 (producer's risk = 5 per cent) while the probability of a lot being accepted with 65 per cent of the engines defective is 0,10 (consumer's risk = 10 per cent).

A.1.3.

The following procedure is used for each of the pollutants given in paragraph 5.3 of this Regulation (see Figure 1 in paragraph 8.3 of this Regulation):

Let:

L

=

the natural logarithm of the limit value for the pollutant;

xi

=

the natural logarithm of the measurement (after having applied the relevant DF) for the i-th engine of the sample;

s

=

an estimate of the production standard deviation (after taking the natural logarithm of the measurements);

n

=

the current sample number.

A.1.4.

For each sample the sum of the standardized deviations to the limit is calculated using the following formula:

Formula

A.1.5.

Then:

(a)

If the test statistic result is greater than the pass decision number for the sample size given in Table 2, a pass decision is reached for the pollutant;

(b)

If the test statistic result is less than the fail decision number for the sample size given in Table 2, a fail decision is reached for the pollutant;

(c)

Otherwise, an additional engine is tested according to paragraph 8.3.2 and the calculation procedure is applied to the sample increased by one more unit.

Table 2

Pass and fail decision numbers of Appendix 1 sampling plan

Minimum sample size: 3

Cumulative number of engines tested (sample size)

Pass decision number An

Fail decision number Bn

3

3,327

–4,724

4

3,261

–4,790

5

3,195

–4,856

6

3,129

–4,922

7

3,063

–4,988

8

2,997

–5,054

9

2,931

–5,120

10

2,865

–5,185

11

2,799

–5,251

12

2,733

–5,317

13

2,667

–5,383

14

2,601

–5,449

15

2,535

–5,515

16

2,469

–5,581

17

2,403

–5,647

18

2,337

–5,713

19

2,271

–5,779

20

2,205

–5,845

21

2,139

–5,911

22

2,073

–5,977

23

2,007

–6,043

24

1,941

–6,109

25

1,875

–6,175

26

1,809

–6,241

27

1,743

–6,307

28

1,677

–6,373

29

1,611

–6,439

30

1,545

–6,505

31

1,479

–6,571

32

–2,112

–2,112


Appendix 2

Procedure for production conformity testing when standard deviation is unsatisfactory or unavailable

A.2.1.

This appendix describes the procedure to be used to verify production conformity for the emissions of pollutants when the manufacturer's production standard deviation is either unsatisfactory or unavailable.

A.2.2.

With a minimum sample size of three engines the sampling procedure is set so that the probability of a lot passing a test with 40 per cent of the engines defective is 0,95 (producer's risk = 5 per cent) while the probability of a lot being accepted with 65 per cent of the engines defective is 0,10 (consumer's risk = 10 per cent).

A.2.3.

The values of the pollutants given in paragraph 5.3 of this Regulation, after having applied the relevant DF, are considered to be log normally distributed and should be transformed by taking their natural logarithms. Let m0 and m denote the minimum and maximum sample size respectively (m0 = 3 and m = 32) and let n denote the current sample number.

A.2.4.

If the natural logarithms of the measured values (after having applied the relevant DF) in the series are x1, x2, … xi and L is the natural logarithm of the limit value for the pollutant, then, define:

Formula

Formula

Formula

A.2.5.

Table 3 shows values of the pass (An) and fail (Bn) decision numbers against current sample number. The test statistic result is the ratio
Formula
and shall be used to determine whether the series has passed or failed as follows:

For m0 ≤ n ≤ m:

(a)

Pass the series if

Formula

(b)

Fail the series if

Formula

(c)

Take another measurement if

Formula

A.2.6.

Remarks

The following recursive formulae are useful for calculating successive values of the test statistic:

Formula

Formula

(n = 2, 3,…;

Formula
; v1 = 0)

Table 3

Pass and fail decision numbers of Appendix 2 sampling plan

Minimum sample size: 3

Cumulative number of engines tested (sample size)

Pass decision number An

Fail decision number Bn

3

–0,80381

16,64743

4

–0,76339

7,68627

5

–0,72982

4,67136

6

–0,69962

3,25573

7

–0,67129

2,45431

8

–0,64406

1,94369

9

–0,61750

1,59105

10

–0,59135

1,33295

11

–0,56542

1,13566

12

–0,53960

0,97970

13

–0,51379

0,85307

14

–0,48791

0,74801

15

–0,46191

0,65928

16

–0,43573

0,58321

17

–0,40933

0,51718

18

–0,38266

0,45922

19

–0,35570

0,40788

20

–0,32840

0,36203

21

–0,30072

0,32078

22

–0,27263

0,28343

23

–0,24410

0,24943

24

–0,21509

0,21831

25

–0,18557

0,18970

26

–0,15550

0,16328

27

–0,12483

0,13880

28

–0,09354

0,11603

29

–0,06159

0,09480

30

–0,02892

0,07493

31

–0,00449

0,05629

32

0,03876

0,03876


Appendix 3

Procedure for production conformity testing at manufacturer's request

A.3.1.

This appendix describes the procedure to be used to verify, at the manufacturer's request, production conformity for the emissions of pollutants.

A.3.2.

With a minimum sample size of three engines the sampling procedure is set so that the probability of a lot passing a test with 30 per cent of the engines defective is 0,90 (producer's risk = 10 per cent) while the probability of a lot being accepted with 65 per cent of the engines defective is 0,10 (consumer's risk = 10 per cent).

A.3.3.

The following procedure is used for each of the pollutants given in paragraph 5.3 of this Regulation (see Figure 1 in paragraph 8.3 of this Regulation):

Let:

n

=

the current sample number.

A.3.4.

Determine for the sample the test statistic quantifying the cumulative number of nonconforming tests at the nth test.

A.3.5.

Then:

(a)

If the test statistic is less than or equal to the pass decision number for the sample size given in Table 4, a pass decision is reached for the pollutant;

(b)

If the test statistic is greater than or equal to the fail decision number for the sample size given in Table 4, a fail decision is reached for the pollutant;

(c)

Otherwise, an additional engine is tested according to paragraph 8.3.2 of this Regulation and the calculation procedure is applied to the sample increased by one more unit.

In Table 4 the pass and fail decision numbers are calculated by means of the International Standard ISO 8422/1991.

Table 4

Pass and fail decision numbers of Appendix 3 sampling plan

Minimum sample size: 3

Cumulative number of engines tested (sample size)

Pass decision number

Fail decision number

3

3

4

0

4

5

0

4

6

1

5

7

1

5

8

2

6

9

2

6

10

3

7

11

3

7

12

4

8

13

4

8

14

5

9

15

5

9

16

6

10

17

6

10

18

7

11

19

8

9


Appendix 4

Summary of approval process for engines fuelled with natural gas, engines fuelled with LPG and dual-fuel engines fuelled with natural gas/biomethane or LPG

Approval of LPG fuelled engines

 

Paragraph 4.6: Requirements on universal fuel range type approval

Number of test runs

Calculation of "r"

Paragraph 4.7: Requirements on restricted fuel range type approval in case of positive ignition engines fuelled with natural gas or LPG

Number of test runs

Calculation of "r"

Refer to para. 4.6.6

LPG-engine adaptable to any fuel composition

Fuel A and fuel B

2

Formula

 

 

 

Refer to para. 4.7.2

LPG-engine laid out for operation on one specific fuel composition

 

 

 

Fuel A and fuel B,

fine-tuning between the tests allowed

2

 


Approval of natural gas fuelled engines

 

Paragraph 4.6: Requirements on universal fuel range type approval

Number of test runs

Calculation of "r"

Paragraph 4.7: Requirements on restricted fuel range type approval in case of positive ignition engines fuelled with natural gas or LPG

Number of test runs

Calculation of "r"

Refer to para. 4.6.3

NG-engine adaptable to any fuel composition

GR (1) and G25 (2)

At manufacturer’s request engine may be tested on an additional market fuel (3), if

Formula

2

(max. 3)

Formula

and, if tested with an additional fuel;

Formula

and

Formula

 

 

 

Refer to para. 4.6.4

NG-engine which is self-adaptive by a switch

GR (1) and G23 (3) for H and G25 (2) and G23 (3) for L

At manufacturer’s request engine may be tested on a market fuel (3) instead of G23, if

Formula

2 for the H-range, and

2 for the L-range;

at respective position of switch 4

Formula

and

Formula

 

 

 

Refer to para. 4.7.1

NG-engine laid out for operation on either H-range gas or L-range gas

 

 

 

GR (1) and G23 (3) for H or

G25 (2) and G23 (3) for L

At manufacturer’s request engine may be tested on a market fuel (3) instead of G23, if

Formula

2 for the H-range

or

2 for the L-range

2

Formula

for the H-range

or

Formula

for the L-range

Refer to para. 4.7.2

NG-engine laid out for operation on one specific fuel composition

 

 

 

GR (1) and G25 (2),

Fine-tuning between the tests allowed;

At manufacturer’s request engine may be tested on:

 

GR (1) and G23 (3) for H or

 

G25 (2) and G23 (3) for L

2

or

2 for the H-range

or

2 for the L-range

2

 


Approval for dual-fuel engines fuelled with natural gas/biomethane or LPG

Dual-fuel type (1)

Diesel mode

Dual-fuel mode

CNG

LNG

LNG20

LPG

1A

 

Universal or restricted

(2 tests)

Universal

(2 tests)

Fuel specific

(1 test)

Universal or restricted

(2 tests)

1B

Universal

(1 test)

Universal or restricted

(2 tests)

Universal

(2 tests)

Fuel specific

(1 test)

Universal or restricted

(2 tests)

2A

 

Universal or restricted

(2 tests)

Universal

(2 tests)

Fuel specific

(1 test)

Universal or restricted

(2 tests)

2B

Universal

(1 test)

Universal or restricted

(2 tests)

Universal

(2 tests)

Fuel specific

(1 test)

Universal or restricted

(2 tests)

3B

Universal

(1 test)

Universal or restricted

(2 tests)

Universal

(2 tests)

Fuel specific

(1 test)

Universal or restricted

(2 tests)


(1)  According to the definitions of Annex 15.


ANNEX 1

MODELS OF INFORMATION DOCUMENT

This information document is related to the approval according to Regulation No 49. It is referring to measures to be taken against the emission of gaseous and particulate pollutants from engine systems and vehicles. It relates to:

 

Type approval of an engine or engine family as a separate technical unit,

 

Type approval of vehicle with an approved engine with regard to emission,

 

Type approval of a vehicle with regard to emissions.

The following information, when applicable, shall be supplied in triplicate and include a list of contents. Any drawings shall be supplied in appropriate scale and in sufficient detail on size A4 or on a folder of A4 format. Photographs, if any, shall show sufficient detail.

If the systems, components or separate technical units referred to in this annex have electronic controls, information concerning their performance shall be supplied.

Explanatory foot notes can be found in Appendix 1 to this annex.

Information to be provided

The information document shall contain in all cases:

General Information

In addition the following information should also be provided as applicable

Part 1

:

Essential characteristics of the (parent) engine and the engine types within an engine family

Part 2

:

Essential characteristics of the vehicle components and systems with regard to exhaust-emissions

Appendix to information document: Information on test conditions

Photographs and/or drawings of the parent engine, engine type and, if applicable, of the engine compartment.

List further attachments if any.

Date, file

Notes regarding filling in the tables

Letters A, B, C, D, E corresponding to engine family members shall be replaced by the actual engine family members’ names.

In case when for a certain engine characteristic same value/description applies for all engine family members the cells corresponding to A-E shall be merged.

In case the family consists of more than 5 members, new columns may be added.

In the case of application for type approval of an engine or engine family as a separate technical unit the general part and Part 1 shall be filled in.

In the case of application for type approval of vehicle with an approved engine with regard to emissions the general part and Part 2 shall be filled in.

In the case of application for type approval of a vehicle with regard to emissions the general part and Parts 1 and 2 shall be filled in.

 

 

Parent engine or engine type

Engine family members

A

B

C

D

E

0.

General

0.l.

Make (trade name of manufacturer)

 

0.2.

Type

 

 

0.2.0.3.

Engine type as separate technical unit/engine family as separate technical unit/vehicle with an approved engine with regard to emissions/vehicle with regard to emissions (1)

 

0.2.1.

Commercial name(s) (if available)

 

 

 

 

 

 

0.3.

Means of identification of type, if marked on the separate technical unit (2)

 

 

 

 

 

 

0.3.1.

Location of that marking

 

 

 

 

 

 

 

0.5.

Name and address of manufacturer

 

 

0.7.

In the case of components and separate technical units, location and method of affixing of the approval mark

 

 

 

 

 

 

0.8.

Name(s) and address (es) of assembly plant(s)

 

 

 

 

 

 

0.9.

Name and address of the manufacturer’s representative (if any)

 


PART 1

Essential characteristics of the (parent) engine and the engine types within an engine family

 

 

Parent engine or engine type

Engine family members

A

B

C

D

E

3.2.

Internal combustion engine

 

 

 

 

 

 

3.2.1.

Specific engine information

 

 

 

 

 

 

3.2.1.1.

Working principle: positive ignition/compression ignition (1)

Cycle four stroke/two stroke/rotary (1)

 

3.2.1.1.1.

Type of dual-fuel engine:

Type 1A/Type 1B/Type 2A/Type 2B/Type 3B (1) (df)

Gas Energy Ratio over the hot part of the WHTC test-cycle (df): …%

 

3.2.1.2.

Number and arrangement of cylinders

 

 

 

 

 

 

3.2.1.2.1.

Bore (3) mm

 

 

 

 

 

 

3.2.1.2.2.

Stroke (3) mm

 

 

 

 

 

 

3.2.1.2.3.

Firing order

 

 

 

 

 

 

3.2.1.3.

Engine capacity (4) cm3

 

 

 

 

 

 

3.2.1.4.

Volumetric compression ratio (5)

 

 

 

 

 

 

3.2.1.5.

Drawings of combustion chamber, piston crown and, in the case of positive ignition engines, piston rings

 

 

 

 

 

 

3.2.1.6.

Normal engine idling speed (5) min–1

 

 

 

 

 

 

3.2.1.6.1.

High engine idling speed (5) min–1

 

 

 

 

 

 

3.2.1.6.2.

Idle on Diesel: yes/no (1) (df)

 

 

 

 

 

 

3.2.1.7.

Carbon monoxide content by volume in the exhaust gas with the engine idling (5): % as stated by the manufacturer (positive ignition engines only)

 

 

 

 

 

 

3.2.1.8.

Maximum net power (6)… kW at…min–1 (manufacturer's declared value)

 

 

 

 

 

 

3.2.1.9.

Maximum permitted engine speed as prescribed by the manufacturer (min–1)

 

 

 

 

 

 

3.2.1.10.

Maximum net torque (6) (Nm) at (min–1) (manufacturer's declared value)

 

 

 

 

 

 

3.2.1.11.

Manufacturer references of the documentation package required by paragraphs 3.1, 3.2 and 3.3 of this Regulation enabling the Type Approval Authority to evaluate the emission control strategies and the systems on-board the engine to ensure the correct operation of NOx control measures

 

 

 

 

 

 

3.2.2.

Fuel

 

 

 

 

 

 

3.2.2.2.

Heavy duty vehicles Diesel/Petrol/LPG/NG-H/NG-L/NG-HL/Ethanol (ED95)/Ethanol (E85)/ dual-fuel (1) (dh)

 

 

 

 

 

 

3.2.2.2.1.

Fuels compatible with use by the engine declared by the manufacturer in accordance with paragraph 4.6.2 of this Regulation (as applicable)

 

 

 

 

 

 

 

3.2.4.

Fuel feed

 

 

 

 

 

 

3.2.4.2.

By fuel injection (only compression ignition or dual-fuel): yes/no (1)

 

 

 

 

 

 

3.2.4.2.1.

System description

 

 

 

 

 

 

3.2.4.2.2.

Working principle: direct injection/pre-chamber/swirl chamber (1)

 

 

 

 

 

 

3.2.4.2.3.

Injection pump

 

 

 

 

 

 

3.2.4.2.3.1.

Make(s)

 

 

 

 

 

 

3.2.4.2.3.2.

Type(s)

 

 

 

 

 

 

3.2.4.2.3.3.

Maximum fuel delivery (1), (5) … mm3 /stroke or cycle at an engine speed of … min–1 or, alternatively, a characteristic diagram

(When boost control is supplied, state the characteristic fuel delivery and boost pressure versus engine speed)

 

 

 

 

 

 

3.2.4.2.3.4.

Static injection timing (5)

 

 

 

 

 

 

3.2.4.2.3.5.

Injection advance curve (5)

 

 

 

 

 

 

3.2.4.2.3.6.

Calibration procedure: test bench/engine (1)

 

 

 

 

 

 

3.2.4.2.4.

Governor

 

 

 

 

 

 

3.2.4.2.4.1.

Type

 

 

 

 

 

 

3.2.4.2.4.2.

Cut-off point

 

 

 

 

 

 

3.2.4.2.4.2.1.

Speed at which cut-off starts under load (min–1)

 

 

 

 

 

 

3.2.4.2.4.2.2.

Maximum no-load speed (min–1)

 

 

 

 

 

 

3.2.4.2.4.2.3.

Idling speed (min–1)

 

 

 

 

 

 

3.2.4.2.5.

Injection piping

 

 

 

 

 

 

3.2.4.2.5.1.

Length (mm)

 

 

 

 

 

 

3.2.4.2.5.2.

Internal diameter (mm)

 

 

 

 

 

 

3.2.4.2.5.3.

Common rail, make and type

 

 

 

 

 

 

3.2.4.2.6.

Injector(s)

 

 

 

 

 

 

3.2.4.2.6.1.

Make(s)

 

 

 

 

 

 

3.2.4.2.6.2.

Type(s)

 

 

 

 

 

 

3.2.4.2.6.3.

Opening pressure (5): kPa or characteristic diagram (5)

 

 

 

 

 

 

3.2.4.2.7.

Cold start system

 

 

 

 

 

 

3.2.4.2.7.1.

Make(s)

 

 

 

 

 

 

3.2.4.2.7.2.

Type(s)

 

 

 

 

 

 

3.2.4.2.7.3.

Description

 

 

 

 

 

 

3.2.4.2.8.

Auxiliary starting aid

 

 

 

 

 

 

3.2.4.2.8.1.

Make(s)

 

 

 

 

 

 

3.2.4.2.8.2.

Type(s)

 

 

 

 

 

 

3.2.4.2.8.3.

System description

 

 

 

 

 

 

3.2.4.2.9.

Electronic controlled injection: Yes/No (1)

 

 

 

 

 

 

3.2.4.2.9.1.

Make(s)

 

 

 

 

 

 

3.2.4.2.9.2.

Type(s)

 

 

 

 

 

 

3.2.4.2.9.3.

Description of the system (in the case of systems other than continuous injection give equivalent details)

 

 

 

 

 

 

3.2.4.2.9.3.1.

Make and type of the control unit (ECU)

 

 

 

 

 

 

3.2.4.2.9.3.2.

Make and type of the fuel regulator

 

 

 

 

 

 

3.2.4.2.9.3.3.

Make and type of the air-flow sensor

 

 

 

 

 

 

3.2.4.2.9.3.4.

Make and type of fuel distributor

 

 

 

 

 

 

3.2.4.2.9.3.5.

Make and type of the throttle housing

 

 

 

 

 

 

3.2.4.2.9.3.6.

Make and type of water temperature sensor

 

 

 

 

 

 

3.2.4.2.9.3.7.

Make and type of air temperature sensor

 

 

 

 

 

 

3.2.4.2.9.3.8.

Make and type of air pressure sensor

 

 

 

 

 

 

3.2.4.2.9.3.9.

Software calibration number(s)

 

 

 

 

 

 

3.2.4.3.

By fuel injection (positive ignition only): Yes/No (1)

 

 

 

 

 

 

3.2.4.3.1.

Working principle: intake manifold (single-/multi-point/direct injection (1)/other specify)

 

 

 

 

 

 

3.2.4.3.2.

Make(s)

 

 

 

 

 

 

3.2.4.3.3.

Type(s)

 

 

 

 

 

 

3.2.4.3.4.

System description (In the case of systems other than continuous injection give equivalent details)

 

 

 

 

 

 

3.2.4.3.4.1.

Make and type of the control unit (ECU)

 

 

 

 

 

 

3.2.4.3.4.2.

Make and type of fuel regulator

 

 

 

 

 

 

3.2.4.3.4.3.

Make and type of air-flow sensor

 

 

 

 

 

 

3.2.4.3.4.4.

Make and type of fuel distributor

 

 

 

 

 

 

3.2.4.3.4.5.

Make and type of pressure regulator

 

 

 

 

 

 

3.2.4.3.4.6.

Make and type of micro switch

 

 

 

 

 

 

3.2.4.3.4.7.

Make and type of idling adjustment screw

 

 

 

 

 

 

3.2.4.3.4.8.

Make and type of throttle housing

 

 

 

 

 

 

3.2.4.3.4.9.

Make and type of water temperature sensor

 

 

 

 

 

 

3.2.4.3.4.10.

Make and type of air temperature sensor

 

 

 

 

 

 

3.2.4.3.4.11.

Make and type of air pressure sensor

 

 

 

 

 

 

3.2.4.3.4.12.

Software calibration number(s)

 

 

 

 

 

 

3.2.4.3.5.

Injectors: opening pressure (5) (kPa) or characteristic diagram (5)

 

 

 

 

 

 

3.2.4.3.5.1.

Make

 

 

 

 

 

 

3.2.4.3.5.2.

Type

 

 

 

 

 

 

3.2.4.3.6.

Injection timing

 

 

 

 

 

 

3.2.4.3.7.

Cold start system

 

 

 

 

 

 

3.2.4.3.7.1.

Operating principle(s)

 

 

 

 

 

 

3.2.4.3.7.2.

Operating limits/settings (1), (5)

 

 

 

 

 

 

3.2.4.4.

Feed pump

 

 

 

 

 

 

3.2.4.4.1.

Pressure (5) (kPa) or characteristic diagram (5)

 

 

 

 

 

 

3.2.5.

Electrical system

 

 

 

 

 

 

3.2.5.1.

Rated voltage (V), positive/negative ground (1)

 

 

 

 

 

 

3.2.5.2.

Generator

 

 

 

 

 

 

3.2.5.2.1.

Type

 

 

 

 

 

 

3.2.5.2.2.

Nominal output (VA)

 

 

 

 

 

 

3.2.6.

Ignition system (spark ignition engines only)

 

 

 

 

 

 

3.2.6.1.

Make(s)

 

 

 

 

 

 

3.2.6.2.

Type(s)

 

 

 

 

 

 

3.2.6.3.

Working principle

 

 

 

 

 

 

3.2.6.4.

Ignition advance curve or map (5)

 

 

 

 

 

 

3.2.6.5.

Static ignition timing (5) (degrees before TDC)

 

 

 

 

 

 

3.2.6.6.

Spark plugs

 

 

 

 

 

 

3.2.6.6.1.

Make

 

 

 

 

 

 

3.2.6.6.2.

Type

 

 

 

 

 

 

3.2.6.6.3.

Gap setting (mm)

 

 

 

 

 

 

3.2.6.7.

Ignition coil(s)

 

 

 

 

 

 

3.2.6.7.1.

Make

 

 

 

 

 

 

3.2.6.7.2.

Type

 

 

 

 

 

 

3.2.7.

Cooling system: liquid/air (1)

 

 

 

 

 

 

 

3.2.7.2.

Liquid

 

 

 

 

 

 

3.2.7.2.1.

Nature of liquid

 

 

 

 

 

 

3.2.7.2.2.

Circulating pump(s): Yes/No (1)

 

 

 

 

 

 

3.2.7.2.3.

Characteristics

 

 

 

 

 

 

3.2.7.2.3.1.

Make(s)

 

 

 

 

 

 

3.2.7.2.3.2.

Type(s)

 

 

 

 

 

 

3.2.7.2.4.

Drive ratio(s)

 

 

 

 

 

 

3.2.7.3.

Air

 

 

 

 

 

 

3.2.7.3.1.

Fan: Yes/No (1)

 

 

 

 

 

 

3.2.7.3.2.

Characteristics

 

 

 

 

 

 

3.2.7.3.2.1.

Make(s)

 

 

 

 

 

 

3.2.7.3.2.2.

Type(s)

 

 

 

 

 

 

3.2.7.3.3.

Drive ratio(s)

 

 

 

 

 

 

3.2.8.

Intake system

 

 

 

 

 

 

3.2.8.1.

Pressure charger: Yes/No (1)

 

 

 

 

 

 

3.2.8.1.1.

Make(s)

 

 

 

 

 

 

3.2.8.1.2.

Type(s)

 

 

 

 

 

 

3.2.8.1.3.

Description of the system (e.g. maximum charge pressure … kPa, wastegate, if applicable)

 

 

 

 

 

 

3.2.8.2.

Intercooler: Yes/No (1)

 

 

 

 

 

 

3.2.8.2.1.

Type: air-air/air-water (1)

 

 

 

 

 

 

3.2.8.3.

Intake depression at rated engine speed and at 100 % load (compression ignition engines only)

 

 

 

 

 

 

3.2.8.3.1.

Minimum allowable (kPa)

 

 

 

 

 

 

3.2.8.3.2.

Maximum allowable (kPa)

 

 

 

 

 

 

3.2.8.4.

Description and drawings of inlet pipes and their accessories (plenum chamber, heating device, additional air intakes, etc.)

 

 

 

 

 

 

3.2.8.4.1.

Intake manifold description (include drawings and/or photos)

 

 

 

 

 

 

3.2.9.

Exhaust system

 

 

 

 

 

 

3.2.9.1.

Description and/or drawings of the exhaust manifold

 

 

 

 

 

 

3.2.9.2.

Description and/or drawing of the exhaust system

 

 

 

 

 

 

3.2.9.2.1.

Description and/or drawing of the elements of the exhaust system that are part of the engine system

 

 

 

 

 

 

3.2.9.3.

Maximum allowable exhaust back pressure at rated engine speed and at 100 % load (compression ignition engines only)(kPa) (7)

 

 

 

 

 

 

 

3.2.9.7.

Exhaust system volume (dm3)

 

 

 

 

 

 

3.2.9.7.1.

Acceptable Exhaust system volume: (dm3)

 

 

 

 

 

 

3.2.10.

Minimum cross-sectional areas of inlet and outlet ports

 

 

 

 

 

 

3.2.11.

Valve timing or equivalent data

3.2.11.1.

Maximum lift of valves, angles of opening and closing, or timing details of alternative distribution systems, in relation to dead centers. For variable timing system, minimum and maximum timing

 

 

 

 

 

 

3.2.11.2.

Reference and/or setting range (7)

 

 

 

 

 

 

3.2.12.

Measures taken against air pollution

 

3.2.12.1.1.

Device for recycling crankcase gases: Yes/No (1)

If yes, description and drawings

If no, compliance with paragraph 6.10 of Annex 4 of this Regulation required

 

 

 

 

 

 

3.2.12.2.

Additional pollution control devices (if any, and if not covered by another heading)

 

 

 

 

 

 

3.2.12.2.1.

Catalytic converter: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.1.1.

Number of catalytic converters and elements (provide this information below for each separate unit)

 

 

 

 

 

 

3.2.12.2.1.2.

Dimensions, shape and volume of the catalytic converter(s)

 

 

 

 

 

 

3.2.12.2.1.3.

Type of catalytic action

 

 

 

 

 

 

3.2.12.2.1.4.

Total charge of precious metals

 

 

 

 

 

 

3.2.12.2.1.5.

Relative concentration

 

 

 

 

 

 

3.2.12.2.1.6.

Substrate (structure and material)

 

 

 

 

 

 

3.2.12.2.1.7.

Cell density

 

 

 

 

 

 

3.2.12.2.1.8.

Type of casing for the catalytic converter(s)

 

 

 

 

 

 

3.2.12.2.1.9.

Location of the catalytic converter(s) (place and reference distance in the exhaust line)

 

 

 

 

 

 

3.2.12.2.1.10.

Heat shield: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.1.11.

Regeneration systems/method of exhaust after treatment systems, description

 

 

 

 

 

 

 

3.2.12.2.1.11.5.

Normal operating temperature range (K)

 

 

 

 

 

 

3.2.12.2.1.11.6.

Consumable reagents: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.1.11.7.

Type and concentration of reagent needed for catalytic action

 

 

 

 

 

 

3.2.12.2.1.11.8.

Normal operational temperature range of reagent K

 

 

 

 

 

 

3.2.12.2.1.11.9.

International standard

 

 

 

 

 

 

3.2.12.2.1.11.10.

Frequency of reagent refill: continuous/maintenance (1)

 

 

 

 

 

 

3.2.12.2.1.12.

Make of catalytic converter

 

 

 

 

 

 

3.2.12.2.1.13.

Identifying part number

 

 

 

 

 

 

3.2.12.2.2.

Oxygen sensor: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.2.1.

Make

 

 

 

 

 

 

3.2.12.2.2.2.

Location

 

 

 

 

 

 

3.2.12.2.2.3.

Control range

 

 

 

 

 

 

3.2.12.2.2.4.

Type

 

 

 

 

 

 

3.2.12.2.2.5.

Indentifying part number

 

 

 

 

 

 

3.2.12.2.3.

Air injection: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.3.1.

Type (pulse air, air pump, etc.)

 

 

 

 

 

 

3.2.12.2.4.

Exhaust gas recirculation (EGR): Yes/No (1)

 

 

 

 

 

 

3.2.12.2.4.1.

Characteristics (make, type, flow, etc)

 

 

 

 

 

 

3.2.12.2.6.

Particulate trap (PT): Yes/No (1)

 

 

 

 

 

 

3.2.12.2.6.1.

Dimensions, shape and capacity of the particulate trap

 

 

 

 

 

 

3.2.12.2.6.2.

Design of the particulate trap

 

 

 

 

 

 

3.2.12.2.6.3.

Location (reference distance in the exhaust line)

 

 

 

 

 

 

3.2.12.2.6.4.

Method or system of regeneration, description and/or drawing

 

 

 

 

 

 

3.2.12.2.6.5.

Make of particulate trap

 

 

 

 

 

 

3.2.12.2.6.6.

Indentifying part number

 

 

 

 

 

 

3.2.12.2.6.7.

Normal operating temperature (K) and pressure (kPa) ranges

 

 

 

 

 

 

3.2.12.2.6.8.

In the case of periodic regeneration

 

 

 

 

 

 

 

3.2.12.2.6.8.1.1.

Number of WHTC test cycles without regeneration (n)

 

 

 

 

 

 

 

3.2.12.2.6.8.2.1.

Number of WHTC test cycles with regeneration (nR)

 

 

 

 

 

 

3.2.12.2.6.9.

Other systems: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.6.9.1.

Description and operation

 

 

 

 

 

 

3.2.12.2.7.

On-board-diagnostic (OBD) system

 

 

 

 

 

 

3.2.12.2.7.0.1.

Number of OBD engine families within the engine family

 

3.2.12.2.7.0.2.

List of the OBD engine families (when applicable)

OBD engine family 1: …

OBD engine family 2: …

etc. …

3.2.12.2.7.0.3.

Number of the OBD engine family the parent engine/the engine member belongs to

 

 

 

 

 

 

3.2.12.2.7.0.4.

Manufacturer references of the OBD-Documentation required by paragraph 3.1.4 (c) and paragraph 3.3.4 of this Regulation and specified in Annex 9A of this Regulation for the purpose of approving the OBD system

 

 

 

 

 

 

3.2.12.2.7.0.5.

When appropriate, manufacturer reference of the Documentation for installing in a vehicle an OBD equipped engine system

 

 

 

 

 

 

 

3.2.12.2.7.2.

List and purpose of all components monitored by the OBD system (8)

 

 

 

 

 

 

3.2.12.2.7.3.

Written description (general working principles) for

 

 

 

 

 

 

3.2.12.2.7.3.1.

Positive-ignition engines (8)

 

 

 

 

 

 

3.2.12.2.7.3.1.1.

Catalyst monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.1.2.

Misfire detection (8)

 

 

 

 

 

 

3.2.12.2.7.3.1.3.

Oxygen sensor monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.1.4.

Other components monitored by the OBD system

 

 

 

 

 

 

3.2.12.2.7.3.2.

Compression-ignition engines (8)

 

 

 

 

 

 

3.2.12.2.7.3.2.1.

Catalyst monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.2.2.

Particulate trap monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.2.3.

Electronic fuelling system monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.2.4.

DeNOx system monitoring (8)

 

 

 

 

 

 

3.2.12.2.7.3.2.5.

Other components monitored by the OBD system (8)

 

 

 

 

 

 

3.2.12.2.7.4.

Criteria for MI activation (fixed number of driving cycles or statistical method) (8)

 

 

 

 

 

 

3.2.12.2.7.5.

List of all OBD output codes and formats used (with explanation of each) (8)

 

 

 

 

 

 

 

3.2.12.2.7.6.5.

OBD Communication protocol standard (8)

 

 

 

 

 

 

3.2.12.2.7.7.

Manufacturer reference of the OBD related information required by of paragraphs 3.1.4 (d) and 3.3.4 this Regulation for the purpose of complying with the provisions on access to vehicle OBD, or

 

 

 

 

 

 

3.2.12.2.7.7.1.

As an alternative to a manufacturer reference provided in paragraph 3.2.12.2.7.7 reference of the attachment to this annex that contains the following table, once completed according to the given example:

Component - Fault code - Monitoring strategy - Fault detection criteria - MI activation criteria - Secondary parameters – Preconditioning - Demonstration test

SCR Catalyst - P20EE - NOx sensor 1 and 2 signals - Difference between sensor 1 and sensor 2 signals - 2nd cycle - Engine speed, engine load, catalyst temperature, reagent activity, exhaust mass flow - One OBD test cycle (WHTC, hot part) - OBD test cycle (WHTC, hot part)

 

 

 

 

 

 

3.2.12.2.8.

Other system (description and operation)

 

 

 

 

 

 

3.2.12.2.8.1.

Systems to ensure the correct operation of NOx control measures

 

 

 

 

 

 

3.2.12.2.8.2.

Engine with permanent deactivation of the driver inducement, for use by the rescue services or in vehicles designed and constructed for use by the armed services, civil defence, fire services and forces responsible for maintaining public order: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.8.3.

Number of OBD engine families within the engine family considered when ensuring the correct operation of NOx control measures

 

3.2.12.2.8.4.

List of the OBD engine families (when applicable)

OBD engine family 1: …

OBD engine family 2: …

etc. …

3.2.12.2.8.5.

Number of the OBD engine family the parent engine/the engine member belongs to

 

 

 

 

 

 

3.2.12.2.8.6.

Lowest concentration of the active ingredient present in the reagent that does not activate the warning system (CDmin) (% vol)

 

3.2.12.2.8.7.

When appropriate, manufacturer reference of the Documentation for installing in a vehicle the systems to ensure the correct operation of NOx control measures

 

 

 

 

 

 

 

3.2.17.

Specific information related to gas fuelled engines and dual-fuel engines for heavy-duty vehicles (in the case of systems laid out in a different manner, supply equivalent information)

 

 

 

 

 

 

3.2.17.1.

Fuel: LPG/NG-H/NG-L/NG-HL (1)

 

 

 

 

 

 

3.2.17.2.

Pressure regulator(s) or vaporiser/pressure regulator(s) (1)

 

 

 

 

 

 

3.2.17.2.1.

Make(s)

 

 

 

 

 

 

3.2.17.2.2.

Type(s)

 

 

 

 

 

 

3.2.17.2.3.

Number of pressure reduction stages

 

 

 

 

 

 

3.2.17.2.4.

Pressure in final stage minimum (kPa) – maximum. (kPa)

 

 

 

 

 

 

3.2.17.2.5.

Number of main adjustment points

 

 

 

 

 

 

3.2.17.2.6.

Number of idle adjustment points

 

 

 

 

 

 

3.2.17.2.7.

Type approval number

 

 

 

 

 

 

3.2.17.3.

Fuelling system: mixing unit/gas injection/liquid injection/direct injection (1)

 

 

 

 

 

 

3.2.17.3.1.

Mixture strength regulation

 

 

 

 

 

 

3.2.17.3.2.

System description and/or diagram and drawings

 

 

 

 

 

 

3.2.17.3.3.

Type approval number

 

 

 

 

 

 

3.2.17.4.

Mixing unit

 

 

 

 

 

 

3.2.17.4.1.

Number

 

 

 

 

 

 

3.2.17.4.2.

Make(s)

 

 

 

 

 

 

3.2.17.4.3.

Type(s)

 

 

 

 

 

 

3.2.17.4.4.

Location

 

 

 

 

 

 

3.2.17.4.5.

Adjustment possibilities

 

 

 

 

 

 

3.2.17.4.6.

Type approval number

 

 

 

 

 

 

3.2.17.5.

Inlet manifold injection

 

 

 

 

 

 

3.2.17.5.1.

Injection: single point/multipoint (1)

 

 

 

 

 

 

3.2.17.5.2.

Injection: continuous/simultaneously timed/sequentially timed (1)

 

 

 

 

 

 

3.2.17.5.3.

Injection equipment

 

 

 

 

 

 

3.2.17.5.3.1.

Make(s)

 

 

 

 

 

 

3.2.17.5.3.2.

Type(s)

 

 

 

 

 

 

3.2.17.5.3.3.

Adjustment possibilities

 

 

 

 

 

 

3.2.17.5.3.4.

Type approval number

 

 

 

 

 

 

3.2.17.5.4.

Supply pump (if applicable)

 

 

 

 

 

 

3.2.17.5.4.1.

Make(s)

 

 

 

 

 

 

3.2.17.5.4.2.

Type(s)

 

 

 

 

 

 

3.2.17.5.4.3.

Type approval number

 

 

 

 

 

 

3.2.17.5.5.

Injector(s)

 

 

 

 

 

 

3.2.17.5.5.1.

Make(s)

 

 

 

 

 

 

3.2.17.5.5.2.

Type(s)

 

 

 

 

 

 

3.2.17.5.5.3.

Type approval number

 

 

 

 

 

 

3.2.17.6.

Direct injection

 

 

 

 

 

 

3.2.17.6.1.

Injection pump/pressure regulator (1)

 

 

 

 

 

 

3.2.17.6.1.1.

Make(s)

 

 

 

 

 

 

3.2.17.6.1.2.

Type(s)

 

 

 

 

 

 

3.2.17.6.1.3.

Injection timing

 

 

 

 

 

 

3.2.17.6.1.4.

Type approval number

 

 

 

 

 

 

3.2.17.6.2.

Injector(s)

 

 

 

 

 

 

3.2.17.6.2.1.

Make(s)

 

 

 

 

 

 

3.2.17.6.2.2.

Type(s)

 

 

 

 

 

 

3.2.17.6.2.3.

Opening pressure or characteristic diagram (1)

 

 

 

 

 

 

3.2.17.6.2.4.

Type approval number

 

 

 

 

 

 

3.2.17.7.

Electronic control unit (ECU)

 

 

 

 

 

 

3.2.17.7.1.

Make(s)

 

 

 

 

 

 

3.2.17.7.2.

Type(s)

 

 

 

 

 

 

3.2.17.7.3.

Adjustment possibilities

 

 

 

 

 

 

3.2.17.7.4.

Software calibration number(s)

 

 

 

 

 

 

3.2.17.8.

NG fuel-specific equipment

 

 

 

 

 

 

3.2.17.8.1.

Variant 1 (only in the case of approvals of engines for several specific fuel compositions)

 

 

 

 

 

 

3.2.17.8.1.0.1.

Self-adaptive feature? Yes/No (1)

 

 

 

 

 

 

3.2.17.8.1.0.2.

Calibration for a specific gas composition NG-H/NG-L/NG-HL (1)

Transformation for a specific gas composition NG-Ht/NG-Lt/NG-HLt  (1)

 

 

 

 

 

 

3.2.17.8.1.1.

methane (CH4) … basis

(%mole)

min (%mole)

max (%mole)

ethane (C2H6) … basis

(%mole)

min (%mole)

max (%mole)

propane (C3H8) … basis

(%mole)

min (%mole)

max (%mole)

butane (C4H10) … basis

(%mole)

min (%mole)

max (%mole)

C5/C5+: … basis

(%mole)

min (%mole)

max (%mole)

oxygen (O2) … basis

(%mole)

min (%mole)

max (%mole)

inert (N2, He etc) … basis

(%mole)

min (%mole)

max (%mole)

 

3.5.4.

CO2 emissions for heavy duty engines

 

 

 

 

 

 

3.5.4.1.

CO2 mass emissions WHSC test (dg): … (g/kWh)

 

 

 

 

 

 

3.5.4.1.1.

For dual-fuel engines, CO2 mass emissions WHSC test in diesel mode (d): … g/kWh

For dual-fuel engines, CO2 mass emissions WHSC test in dual-fuel mode (d) (if applicable): … g/kWh

 

 

 

 

 

 

3.5.4.2.

CO2 mass emissions WHTC test (dg): … (g/kWh)

 

 

 

 

 

 

3.5.4.2.1.

For dual-fuel engines, CO2 mass emissions WHTC test in diesel mode (d): … g/kWh

For dual-fuel engines, CO2 mass emissions WHTC test in dual-fuel mode (d): … g/kWh

 

 

 

 

 

 

3.5.5.

Fuel consumption for heavy duty engines

 

 

 

 

 

 

3.5.5.1.

Fuel consumption WHSC test (dg): … (g/kWh)

 

 

 

 

 

 

3.5.5.1.1.

For dual-fuel engines, fuel consumption WHSC test in diesel mode (d): … g/kWh

For dual-fuel engines, fuel consumption WHSC test in dual-fuel mode (d): … g/kWh

 

 

 

 

 

 

3.5.5.2.

Fuel consumption WHTC test (5) (dg): … (g/kWh)

 

 

 

 

 

 

3.5.5.2.1.

For dual-fuel engines, fuel consumption WHTC test in diesel mode (d): … g/kWh

For dual-fuel engines, fuel consumption WHTC test in dual-fuel mode (d): … g/kWh

 

 

 

 

 

 

3.6.

Temperatures permitted by the manufacturer

 

 

 

 

 

 

3.6.1.

Cooling system

 

 

 

 

 

 

3.6.1.1.

Liquid cooling Maximum temperature at outlet (K)

 

 

 

 

 

 

3.6.1.2.

Air cooling

 

 

 

 

 

 

3.6.1.2.1.

Reference point

 

 

 

 

 

 

3.6.1.2.2.

Maximum temperature at reference point (K)

 

 

 

 

 

 

3.6.2.

Maximum outlet temperature of the inlet intercooler (K)

 

 

 

 

 

 

3.6.3.

Maximum exhaust temperature at the point in the exhaust pipe(s) adjacent to the outer flange(s) of the exhaust manifold(s) or turbocharger(s) (K)

 

 

 

 

 

 

3.6.4.

Fuel temperature Minimum (K) – maximum (K)

For diesel engines at injection pump inlet, for gas fuelled engines at pressure regulator final stage

 

 

 

 

 

 

3.6.5.

Lubricant temperature

Minimum (K) – maximum (K)

 

 

 

 

 

 

 

3.8.

Lubrication system

 

 

 

 

 

 

3.8.1.

Description of the system

 

 

 

 

 

 

3.8.1.1.

Position of lubricant reservoir

 

 

 

 

 

 

3.8.1.2.

Feed system (by pump/injection into intake/mixing with fuel, etc.) (1)

 

 

 

 

 

 

3.8.2.

Lubricating pump

 

 

 

 

 

 

3.8.2.1.

Make(s)

 

 

 

 

 

 

3.8.2.2.

Type(s)

 

 

 

 

 

 

3.8.3.

Mixture with fuel

 

 

 

 

 

 

3.8.3.1.

Percentage

 

 

 

 

 

 

3.8.4.

Oil cooler: Yes/No (1)

 

 

 

 

 

 

3.8.4.1.

Drawing(s)

 

 

 

 

 

 

3.8.4.1.1.

Make(s)

 

 

 

 

 

 

3.8.4.1.2.

Type(s)

 

 

 

 

 

 


PART 2

Essential characteristics of the vehicle components and systems with regard to exhaust-emissions

 

 

Parent engine or engine type

Engine family members

A

B

C

D

E

3.1.

Manufacturer of the engine

 

3.1.1.

Manufacturer’s engine code (as marked on the engine or other means of identification)

 

 

 

 

 

 

3.1.2.

Approval number (if appropriate) including fuel identification marking

 

 

 

 

 

 

3.2.2.

Fuel

 

 

 

 

 

 

 

3.2.2.3.

Fuel tank inlet: restricted orifice/label

 

 

 

 

 

 

3.2.3.

Fuel tank(s)

 

 

 

 

 

 

3.2.3.1.

Service fuel tank(s)

 

 

 

 

 

 

3.2.3.1.1.

Number and capacity of each tank

 

 

 

 

 

 

3.2.3.2.

Reserve fuel tank(s)

 

 

 

 

 

 

3.2.3.2.1.

Number and capacity of each tank

 

 

 

 

 

 

 

3.2.8.

Intake system

 

 

 

 

 

 

 

3.2.8.3.3.

Actual Intake system depression at rated engine speed and at 100 % load on the vehicle (kPa)

 

 

 

 

 

 

3.2.8.4.2.

Air filter, drawings

 

 

 

 

 

 

3.2.8.4.2.1.

Make(s)

 

 

 

 

 

 

3.2.8.4.2.2.

Type(s)

 

 

 

 

 

 

3.2.8.4.3.

Intake silencer, drawings

 

 

 

 

 

 

3.2.8.4.3.1.

Make(s)

 

 

 

 

 

 

3.2.8.4.3.2.

Type(s)

 

 

 

 

 

 

3.2.9.

Exhaust system

 

 

 

 

 

 

3.2.9.2.

Description and/or drawing of the exhaust system

 

 

 

 

 

 

 

3.2.9.2.2.

Description and/or drawing of the elements of the exhaust system that are not part of the engine system

 

 

 

 

 

 

 

3.2.9.3.1.

Actual exhaust back pressure at rated engine speed and at 100 % load on the vehicle (compression ignition engines only) (kPa)

 

 

 

 

 

 

 

3.2.9.7.

Exhaust system volume (dm3)

 

 

 

 

 

 

3.2.9.7.1.

Actual volume of the complete Exhaust system (vehicle and engine system) (dm3)

 

 

 

 

 

 

 

3.2.12.2.7.

On-board-diagnostic (OBD) system

 

 

 

 

 

 

3.2.12.2.7.0.

Alternative approval as defined in paragraph 2.4 of Annex 9A of this Regulation used: Yes/No (1)

 

 

 

 

 

 

3.2.12.2.7.1.

OBD components on-board the vehicle

 

 

 

 

 

 

3.2.12.2.7.2.

When appropriate, manufacturer reference of the documentation package related to the installation on the vehicle of the OBD system of an approved engine

 

 

 

 

 

 

3.2.12.2.7.3.

Written description and/or drawing of the MI (10)

 

 

 

 

 

 

3.2.12.2.7.4.

Written description and/or drawing of the OBD off-board communication interface (10)

 

 

 

 

 

 

3.2.12.2.8.

Systems to ensure the correct operation of NOx control measures

 

 

 

 

 

 

3.2.12.2.8.0.

Alternative approval as defined in paragraph 2.1 of Annex 11 (11) of this Regulation used. Yes/No (1)

 

 

 

 

 

 

3.2.12.2.8.1.

Components on-board the vehicle of the systems ensuring the correct operation of NOx control measures

 

 

 

 

 

 

3.2.12.2.8.2.

Activation of the creep mode:

"disable after restart"/"disable after fuelling"/"disable after parking" (12)

 

 

 

 

 

 

3.2.12.2.8.3.

When appropriate, manufacturer reference of the documentation package related to the installation on the vehicle of the system ensuring the correct operation of NOx control measures of an approved engine

 

 

 

 

 

 

3.2.12.2.8.4.

Written description and/or drawing of the warning signal (10)

 

 

 

 

 

 

3.2.12.2.8.5.

Heated/non heated reagent tank and dosing system (see paragraph 2.4 of Annex 11 of this Regulation)

 

 

 

 

 

 


(1)  Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable).

(2)  If the means of identification of type contains characters not relevant to describe the vehicle, component or separate technical unit types covered by this information document, such characters shall be represented in the documentation by the symbol "?" (e.g. ABC?123??).

(3)  This figure shall be rounded off to the nearest tenth of a millimetre.

(4)  This value shall be calculated and rounded off to the nearest cm3.

(5)  Specify the tolerance.

(6)  Determined in accordance with the requirements of Regulation No 85.

(7)  Please fill in here the upper and lower values for each variant.

(8)  To be documented in case of a single OBD engine family and if not already documented in the documentation package(s) referred to in line 3.2.12.2.7.0.4 of Part 1 to Annex 1.

(9)  Fuel consumption for the combined WHTC including cold and hot part according to Annex 12.

(10)  To be documented if not already in the documentation referred to in line 3.2.12.2.7.2 of Part 2 to Annex 1.

(11)  Paragraph 2.1 of Annex 11 has been reserved for future alternative approvals.

(12)  Delete as appropriate.

Appendix to information document

Information on test conditions

1.   Spark plugs

1.1.   Make

1.2.   Type

1.3.   Spark-gap setting

2.   Ignition coil

2.1.   Make

2.2.   Type

3.   Lubricant used

3.1.   Make

3.2.   Type (state percentage of oil in mixture if lubricant and fuel mixed)

4.   Engine-driven equipment

4.1.   The power absorbed by the auxiliaries/equipment needs only be determined,

(a)

If auxiliaries/equipment required are not fitted to the engine and/or

(b)

If auxiliaries/equipment not required are fitted to the engine.

Note: Requirements for engine-driven equipment differ between emissions test and power test

4.2.   Enumeration and identifying details

4.3.   Power absorbed at engine speeds specific for emissions test

Table 1

Power absorbed at engine speeds specific for emissions test

Equipment

Idle

Low speed

High speed

Preferred speed (2)

n95h

Pa

Auxiliaries/equipment required according to Annex 4, Appendix 6

 

 

 

 

 

Pb

Auxiliaries/equipment not required according to Annex 4, Appendix 6

 

 

 

 

 

5.   Engine performance (declared by manufacturer) (1)

5.1.   Engine test speeds for emissions test according to annex 4 (9) or engine test speeds for emissions test in dual-fuel mode according to Annex 4 (9)(df)

Low speed (nlo) … rpm

High speed (nhi) … rpm

Idle speed … rpm

Preferred speed … rpm

n95h … rpm

5.1.1.   Engine test speeds for emissions test in diesel mode according to Annex 4 (9)(df)(di)

Low speed (nlo) … rpm

High speed (nhi) … rpm

Idle speed … rpm

Preferred speed … rpm

n95h … rpm

5.2.   Declared values for power test according to Regulation No 85 or declared values for power test in dual-fuel mode according to Regulation No 85 (df)

5.2.1.   Idle speed … rpm

5.2.2.   Speed at maximum power … rpm

5.2.3.   Maximum power … kW

5.2.4.   Speed at maximum torque … rpm

5.2.5.   Maximum torque … Nm

5.2.6.   Declared values for power test in diesel mode according to Regulation No 85 (df)(di)

5.2.6.1.   Idle speed … rpm

5.2.6.2.   Speed at maximum power … rpm

5.2.6.3.   Maximum power … kW

5.2.6.4.   Speed at maximum torque … rpm

5.2.6.5.   Maximum torque … Nm

6.   Dynamometer load setting information (if applicable)

6.1.   Reserved for Vehicle body work type (not applicable)

6.2.   Reserved for gearbox type (not applicable)

6.3.   Fixed load curve dynamometer setting information (if used)

6.3.1.   Alternative dynamometer load setting method used (Yes/No (2))

6.3.2.   Inertia mass (kg)

6.3.3.   Effective power absorbed at 80km/h including running losses of the vehicle on the dynamometer (kW)

6.3.4.   Effective power absorbed at 50km/h h including running losses of the vehicle on the dynamometer (kW)

6.4.   Adjustable load curve dynamometer setting information (if used)

6.4.1.   Coast down information from the test track

6.4.2.   Tyres make and type

6.4.3.   Tyre dimensions (front/rear)

6.4.4.   Tyre pressure (front/rear) (kPa)

6.4.5.   Vehicle test mass including driver (kg)

6.4.6.   Road coast down data (if used)

Table 2

Road coast down data

V (km/h)

V2 (km/h)

V1 (km/h)

Mean corrected coast down time

120

 

 

 

100

 

 

 

80

 

 

 

60

 

 

 

40

 

 

 

20

 

 

 

6.4.7.   Average corrected road power (if used)

Table 3

Average corrected road power

V (km/h)

CP corrected (kW)

120

 

100

 

80

 

60

 

40

 

20

 

7.   Test conditions for OBD testing

7.1.   Test cycle used for the verification of the OBD system

7.2.   Number of preconditioning cycles used before OBD verification tests


(1)  Information concerning engine performance shall only be given for the parent engine.

(2)  Delete as appropriate.

Appendix 1

Explanatory notes for Annexes 1, 2A, 2B AND 2C

(1)

Delete where not applicable (there are cases where nothing needs to be deleted when more than one entry is applicable).

(2)

Specify the tolerance.

(3)

Please fill in here the upper and lower values for each variant.

(4)

To be documented in case of a single OBD engine family and if not already documented in the documentation package(s) referred to in line 3.2.12.2.7.0.4 of Part 1 to Annex 1.

(5)

Fuel consumption for the combined WHTC including cold and hot part according to Annex 12.

(6)

To be documented if not already in the documentation referred to in line 3.2.12.2.7.2 of Part 2 to Annex 1.

(7)

Delete as appropriate.

(8)

Information concerning engine performance shall only be given for the parent engine.

(9)

Specify the tolerance; to be within ± 3 % of the values declared by the manufacturer.

(a)

If the means of identification of type contains characters not relevant to describe the vehicle, component or separate technical unit types covered by this information document, such characters shall be represented in the documentation by the symbol "?" (e.g. ABC?123??).

(b)

Classified according to definitions listed in “Consolidated Resolution on the Construction of Vehicles (R.E.3)” - ECE/TRANS/WP.29/78/Rev.2.

(c)

This figure shall be rounded off to the nearest tenth of a millimetre.

(d)

When required by this Regulation.

(df)

In case of a dual-fuel engine or vehicle (types as defined in Annex 15).

(dg)

Except for dual-fuel engines or vehicles (types as defined in Annex 15).

(dh)

In case of a dual-fuel engine or vehicle, the type of gaseous fuel used in dual-fuel mode shall not be struck out.

(di)

In the case of Type 1B, Type 2B, and Type 3B of dual-fuel engines (types as defined in Annex 15).

(m)

This value shall be calculated and rounded off to the nearest cm3.

(n)

Determined in accordance with the requirements of Regulation 85.

(p)

Paragraph 2.1. of Annex 11 has been reserved for future alternative approvals.

ANNEX 2A

Communication concerning the approval of an engine type or family as a separate technical unit with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

(Maximum format: A4 (210 × 297 mm))

Image 2

Text of image

Addendum

to type approval communication No … concerning the type approval of an engine type or family as a separate technical unit with regard to exhaust emissions pursuant to Regulation No 49, 06 series of amendments

1.   Additional information

1.1.   Particulars to be completed in relation to the type approval of a vehicle with an engine installed

1.1.1.   Make of engine (name of undertaking)

1.1.2.   Type and commercial description (mention any variants)

1.1.3.   Manufacturer's code as marked on the engine

1.1.4.   Reserved.

1.1.5.   Category of engine: Diesel/Petrol/LPG/NG-H/NG-L/NG-HL/Ethanol (ED95)/ Ethanol (E85)/dual-fuel (1)

1.1.5.1.

Type of dual-fuel engine: Type 1A/Type 1B/Type 2A/Type 2B/Type 3B (1) (df)

1.1.6.   Name and address of manufacturer

1.1.7.   Name and address of manufacturer's authorised representative (if any)

1.2.   Engine referred to in 1.1 type-approved as a separate technical unit

1.2.1.   Type approval number of the engine/engine family (1)

1.2.2.   Engine Control Unit (ECU) software calibration number

1.3.   Particulars to be completed in relation to the type approval of an engine/engine family (1) as a separate technical unit (conditions to be respected in the installation of the engine on a vehicle)

1.3.1.   Maximum and/or minimum intake depression

1.3.2.   Maximum allowable back pressure

1.3.3.   Exhaust system volume

1.3.4.   Restrictions of use (if any)

1.4.   Emission levels of the engine/parent engine (1)

Deterioration Factor (DF): calculated/fixed (1)

Specify the DF values and the emissions on the WHSC (if applicable) and WHTC tests in the table below.

In case of engines tested on different reference fuels, the tables shall be reproduced for each reference fuel tested.

In case of Type 1B and Type 2B dual-fuel engines, the tables shall be reproduced for each mode tested (dual-fuel and diesel modes).

1.4.1.   WHSC test

Table 4

WHSC test

WHSC test (if applicable)

DF

Mult/add (1)

CO

THC

NMHC (d)

NOx

PM Mass

NH3

PM Number

 

 

 

 

 

 

 

Emissions

CO

(mg/kWh)

THC

(mg/kWh)

NMHC (d)

(mg/kWh)

NOx

(mg/kWh)

PM Mass

(mg/kWh)

NH3

ppm

PM Number

(#/kWh)

Test result

 

 

 

 

 

 

 

Calculated with DF

 

 

 

 

 

 

 

CO2 emissions mass emission (d): … g/kWh

Fuel consumption (d): … g/kWh

1.4.2.   WHTC Test

Table 5

WHTC Test

WHTC test

DF

Mult/add (1)

CO

THC (d)

NMHC (d)

CH4 (d)

NOx

PM Mass

NH3

PM Number

 

 

 

 

 

 

 

 

Emissions

CO

(mg/kWh)

THC (d)

(mg/kWh)

NMHC (d)

(mg/kWh)

CH4 (d)

(mg/kWh)

NOx

(mg/kWh)

PM Mass

(mg/kWh)

NH3

ppm

PM Number

(#/kWh)

Cold start

 

 

 

 

 

 

 

 

Hot start w/o regeneration

 

 

 

 

 

 

 

 

Hot start with regeneration (d)

 

 

 

 

 

 

 

 

kr,u (mult/add) (1)

kr,d (mult/add) (1)

 

 

 

 

 

 

 

 

Weighted test result

 

 

 

 

 

 

 

 

Final test result with DF

 

 

 

 

 

 

 

 

CO2 emissions mass emission (d): … g/kWh

Fuel consumption (d): … g/kWh

1.4.3.   Idle test

Table 6

Idle test

Test

CO value

(%vol)

Lambda (1)

Engine speed

(min– 1)

Engine oil temperature (°C)

Low idle test

 

N/A

 

 

High idle test

 

 

 

 

1.4.4.   PEMS demonstration test

Table 6a

PEMS demonstration test

Vehicle type (e.g. M3, N3 and application e.g. rigid or articulated truck, city bus)

 

Vehicle description (e.g. vehicle model, prototype)

 

Pass Fail Results (7):

CO

THC

NMHC

CH4

NOx

PM mass

Work window conformity factor

 

 

 

 

 

 

CO2 mass window conformity factor

 

 

 

 

 

 

Trip information:

Urban

Rural

Motorway

Shares of time of the trip characterised by urban, rural and motorway operation as described in paragraph 4.5 of Annex 8

 

 

 

Shares of time of the trip characterised by accelerating, decelerating, cruising and stop as described in paragraph 4.5.5 of Annex 8

 

 

 

 

Minimum

Maximum

Work window average power (%)

 

 

CO2 mass window duration (s)

 

 

Work window: percentage of valid windows

 

CO2 mass window: percentage of valid windows

 

Fuel consumption consistency ratio

 

1.5.   Power measurement

1.5.1.   Engine power measured on test bench

Table 7

Engine power measured on test bench

Measured engine speed (rpm)

 

 

 

 

 

 

 

Measured fuel flow (g/h)

 

 

 

 

 

 

 

Measured torque (Nm)

 

 

 

 

 

 

 

Measured power (kW)

 

 

 

 

 

 

 

Barometric pressure (kPa)

 

 

 

 

 

 

 

Water vapour pressure (kPa)

 

 

 

 

 

 

 

Intake air temperature (K)

 

 

 

 

 

 

 

Power correction factor

 

 

 

 

 

 

 

Corrected power (kW)

 

 

 

 

 

 

 

Auxiliary power (kW) (1)

 

 

 

 

 

 

 

Net power (kW)

 

 

 

 

 

 

 

Net torque (Nm)

 

 

 

 

 

 

 

Corrected specific fuel consumption (g/kWh)

 

 

 

 

 

 

 

1.5.2.   Additional data

1.6.   Special provisions

1.6.1.   Granting approvals for vehicles for export (see paragraph 13.4.1 of this Regulation)

1.6.1.1.

Approvals granted for vehicles for export in line with paragraph 1.6.1: Yes/No (2)

1.6.1.2.

Provide a description of approvals granted in paragraph 1.6.1.1, including the series of amendments of this Regualtion and the level of emission requirements to which this approval applies

1.6.2.   Replacement engines for vehicles in use (see paragraph 13.4.2 of this Regulation)

1.6.2.1.

Approvals granted for replacement engines for vehicles in use in line with paragraph 1.6.2: Yes/No (2)

1.6.2.2.

Provide a description of approvals for replacement engines for vehicles in use granted in paragraph 1.6.2.1 including the series of amendments of this Regualtion and the level of emission requirements to which this approval applies

1.7.   Alternative approvals (see Annex 9A, paragraph 2.4)

1.7.1.   Alternative approvals granted in line with paragraph 1.7: Yes/No (2)

1.7.2.   Provide a description of alternative approvals in line with paragraph 1.7.1.


ANNEX 2B

Communication concerning the approval of a vehicle type with an approved engine with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

(Maximum format: A4 (210 x 297 mm))

Image 3

Text of image

ANNEX 2C

Communication concerning the approval of a vehicle type with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

(Maximum format: A4 (210 x 297 mm))

Image 4

Text of image

Addendum

to type approval communication No … concerning the type approval of a vehicle type with regard to the emission of pollutants pursuant to Regulation No 49, 06 series of amendments

1.   Additional information

1.1.   Particulars to be completed in relation to the type approval of a vehicle with an engine installed

1.1.1.   Make of engine (name of undertaking)

1.1.2.   Type and commercial description (mention any variants)

1.1.3.   Manufacturer's code as marked on the engine

1.1.4.   Category of vehicle

1.1.5.   Category of engine: Diesel/Petrol/LPG/NG-H/NG-L/NG-HL/Ethanol (ED95)/ Ethanol (E85)/dual-fuel (1)

1.1.5.1.   Type of dual-fuel engine: Type 1A/Type 1B/Type 2A/Type 2B/Type 3B (1) (df)

1.1.6.   Name and address of manufacturer

1.1.7.   Name and address of manufacturer's authorised representative (if any)

1.2.   Vehicle

1.2.1.   Type approval number of the engine/engine family (1)

1.2.2.   Engine Control Unit (ECU) software calibration number

1.3.   Particulars to be completed in relation to the type approval of an engine/engine family (1) (conditions to be respected in the installation of the engine on a vehicle)

1.3.1.   Maximum and/or minimum intake depression

1.3.2.   Maximum allowable back pressure

1.3.3.   Exhaust system volume

1.3.4.   Restrictions of use (if any)

1.4.   Emission levels of the engine/parent engine (1)

Deterioration Factor (DF): calculated/fixed (1)

Specify the DF values and the emissions on the WHSC (if applicable) and WHTC tests in the table below.

In case of engines tested on different reference fuels, the tables shall be reproduced for each reference fuel tested.

In case of Type 1B and Type 2B dual-fuel engines, the tables shall be reproduced for each mode tested (dual-fuel and diesel modes).

1.4.1.   WHSC test

Table 4

WHSC test

WHSC test (if applicable)

DF

Mult/add (1)

CO

THC

NMHC (d)

NOx

PM Mass

NH3

PM Number

 

 

 

 

 

 

 

Emissions

CO

(mg/kWh)

THC

(mg/kWh)

NMHC (d)

(mg/kWh)

NOx

(mg/kWh)

PM Mass

(mg/kWh)

NH3

ppm

PM Number

(#/kWh)

Test result

 

 

 

 

 

 

 

Calculated with DF

 

 

 

 

 

 

 

CO2 emissions mass emission (d): … g/kWh

Fuel consumption (d): … g/kWh

1.4.2.   WHTC Test

Table 5

WHTC Test

WHTC test

DF

Mult/add (1)

CO

THC (d)

NMHC (d)

CH4 (d)

NOx

PM Mass

NH3

PM Number

 

 

 

 

 

 

 

 

Emissions

CO

(mg/kWh)

THC (d)

(mg/kWh)

NMHC (d)

(mg/kWh)

CH4 (d)

(mg/kWh)

NOx

(mg/kWh)

PM Mass

(mg/kWh)

NH3

ppm

PM Number

(#/kWh)

Cold start

 

 

 

 

 

 

 

 

Hot start w/o regeneration

 

 

 

 

 

 

 

 

Hot start with regeneration (1)

 

 

 

 

 

 

 

 

kr,u

(mult/add) (1)

kr,d

(mult/add) (1)

 

 

 

 

 

 

 

 

Weighted test result

 

 

 

 

 

 

 

 

Final test result with DF

 

 

 

 

 

 

 

 

CO2 emissions mass emission (d): … g/kWh

Fuel consumption (d): … g/kWh

1.4.3.   Idle test

Table 6

Idle test

Test

CO value

(%vol)

Lambda (1)

Engine speed

(min–1)

Engine oil temperature

(°C)

Low idle test

 

N/A

 

 

High idle test

 

 

 

 

1.4.4.   PEMS demonstration test

Table 6a

PEMS demonstration test

Vehicle type (e.g. M3, N3 and application e.g. rigid or articulated truck, city bus)

 

Vehicle description (e.g. vehicle model, prototype)

 

Pass Fail Results (7):

CO

THC

NMHC

CH4

NOx

PM mass

Work window conformity factor

 

 

 

 

 

 

CO2 mass window conformity factor

 

 

 

 

 

 

Trip information:

Urban

Rural

Motorway

Shares of time of the trip characterised by urban, rural and motorway operation as described in paragraph 4.5 of Annex 8

 

 

 

Shares of time of the trip characterised by accelerating, decelerating, cruising and stop as described in paragraph 4.5.5 of Annex 8

 

 

 

 

Minimum

Maximum

Work window average power (%)

 

 

CO2 mass window duration (s)

 

 

Work window: percentage of valid windows

 

CO2 mass window: percentage of valid windows

 

Fuel consumption consistency ratio

 

1.5   Power measurement

1.5.1.   Engine power measured on test bench

Table 7

Engine power measured on test bench

Measured engine speed (rpm)

 

 

 

 

 

 

 

Measured fuel flow (g/h)

 

 

 

 

 

 

 

Measured torque (Nm)

 

 

 

 

 

 

 

Measured power (kW)

 

 

 

 

 

 

 

Barometric pressure (kPa)

 

 

 

 

 

 

 

Water vapour pressure (kPa)

 

 

 

 

 

 

 

Intake air temperature (K)

 

 

 

 

 

 

 

Power correction factor

 

 

 

 

 

 

 

Corrected power (kW)

 

 

 

 

 

 

 

Auxiliary power (kW) (1)

 

 

 

 

 

 

 

Net power (kW)

 

 

 

 

 

 

 

Net torque (Nm)

 

 

 

 

 

 

 

Corrected specific fuel consumption (g/kWh)

 

 

 

 

 

 

 

1.5.2.   Additional data

1.6.   Special provisions

1.6.1.   Granting approvals for vehicles for export (see paragraph 13.4.1 of this Regulation)

1.6.1.1.   Approvals granted for vehicles for export in line with paragraph 1.6.1: Yes/No (2)

1.6.1.2.   Provide a description of approvals granted in paragraph 1.6.1.1, including the series of amendments of this Regualtion and the level of emission requirements to which this approval applies

1.7.   Alternative approvals (see Annex 9A, paragraph 2.4)

1.7.1.   Alternative approvals granted in line with paragraph 1.7: Yes/No (2)

1.7.2.   Provide a description of alternative approvals in line with paragraph 1.7.1.


ANNEX 3

ARRANGEMENTS OF APPROVAL MARKS

In the approval mark issued and affixed to an engine system or vehicle in conformity with paragraph 4 of this Regulation, the type approval number shall be accompanied by an alphabetical character assigned according to Table 1 of this annex, reflecting the stage of requirements that the approval is limited to. In addition, the approval mark should also contain a character/s denoting the engine type, assigned according to Table 2 of this annex.

This annex outlines the appearance of this mark, and gives examples of how it shall be composed.

The following schematic presents the general lay-out, proportions and contents of the marking. The meaning of numbers and alphabetical character are identified, and sources to determine the corresponding alternatives for each approval case are also referred.

Image 5

Text of image

Example 1

Compressed-ignition engine fuelled with diesel (B7)

Image 6

The preceding approval mark affixed to an engine or vehicle in conformity with paragraph 4 of this Regulation shows that the engine or vehicle type concerned has been approved in Sweden (E5), pursuant to Regulation No 49, 06 series of amendments under approval number 2439. The letter after the approval number denotes the stage of requirements detailed in Table 1 (close proximity to the entrance into the dilution tunnel). In addition, a separate suffix after the national symbol (and above the Regulation number) indicates the engine type as assigned in Table 2 (in this case "D" for diesel).

Example 2

Compressed-ignition engine fuelled with ethanol (ED95)

Image 7

The preceding approval mark affixed to an engine or vehicle in conformity with paragraph 4 of this Regulation shows that the engine or vehicle type concerned has been approved in Sweden (E5), pursuant to Regulation No 49, 06 series of amendments under approval number 2439. The letter after the approval number denotes the stage of requirements detailed in Table 1 (in this case Stage C). In addition, a separate suffix after the national symbol (and above the Regulation number) indicates the engine type as assigned in Table 2 (in this case "ED" for ethanol (ED95)).

Example 3

Positive ignition engine fuelled with natural gas

Image 8

The preceding approval mark affixed to an engine or vehicle in conformity with paragraph 4 of this Regulation shows that the engine or vehicle type concerned has been approved in Sweden (E5), pursuant to Regulation No 49, 06 series of amendments under approval number 2439. The letter after the approval number denotes the stage of requirements detailed in Table 1 (in this case Stage C). In addition, a separate suffix after the national symbol (and above the Regulation number) indicates the fuel range determined in paragraph 4.12.3.3.6 of this Regulation (in this case HLt).

Example 4

Positive ignition engine fuelled with LPG

Image 9

The preceding approval mark affixed to an engine or vehicle in conformity with paragraph 4 of this Regulation shows that the engine or vehicle type concerned has been approved in Sweden (E5), pursuant to Regulation No 49, 06 series of amendments under approval number 2439. The letter after the approval number denotes the stage of requirements detailed in Table 1 (in this case Stage C). In addition, a separate suffix after the national symbol (and above the Regulation number) indicates the engine type as assigned in Table 2 (in this case "Q" for LPG).

Example 5

Image 10

The preceding approval mark affixed to a HL natural gas engine/vehicle shows that the engine/vehicle type concerned has been approved in Sweden (E5) pursuant to Regulation No 49 (in this case Stage C) and Regulation No 85 (1). The first two digits of the approval numbers indicate that, at the dates when the respective approvals were given, Regulation No 49 included the 06 series of amendments, and Regulation No 85 in its original form.

Table 1

Letters with reference to requirements of OBD and SCR systems

Character

NOx OTL (2)

PM OTL (3)

Reagent quality and consumption

Additional OBD monitors (4)

Implementation dates: new types

Date when type approval cease to be valid

A (5)

Row "phase-in period" of Tables 1 and 2 of Annex 9A

Performance monitoring (6)

Phase in (7)

N/A

Date of entry into force of 06 series of R49

1 September 2014

B (5)

Row "phase-in period" of Tables 1 and 2 of Annex 9A

Row "phase-in period" of Table 1 of Annex 9A

Phase in (7)

N/A

1 September 2014

31 December 2016

C

Row "general requirements" of Tables 1 and 2 of Annex 9A

Row "general requirements" of Table 1 of Annex 9A

General (8)

Yes

31 December 2015

 


Table 2

Engine type codes for approval marks

Engine type

Code

Diesel fuelled CI engine

D

Ethanol (ED95) fuelled CI engine

ED

Ethanol (E85) fuelled PI engine

E85

Petrol fuelled PI engine

P

LPG fuelled PI engine

Q

Natural gas fuelled PI engine

See paragraph 4.12.3.3.6 of this Regulation

Dual-fuel engines

See paragraph 4.12.3.3.7 of this Regulation


(1)  The Regulation No 85 is given merely as an example.

(2)   "NOx OTL" monitoring requirements as set out in Tables 1 and 2 of Annex 9A.

(3)   "PM OTL" monitoring requirements as set out in Table 1 of Annex 9A.

(4)  The requirements regarding the plan and implementation of the monitoring techniques according to paragraphs 2.3.1.2 and 2.3.1.2.1 of Annex 9A.

(5)  During the phase-in period set out in paragraph 4.10.7 of this Regulation, the manufacturer shall be exempted from providing the statement required by paragraph 6.4.1 of Annex 9A.

(6)   "Performance monitoring" requirements as set out in paragraph 2.3.2.2 of Annex 9A.

(7)  Reagent quality and consumption "phase-in" requirements as set out in paragraphs 7.1.1.1 and 8.4.1.1 of Annex 11.

(8)  Reagent quality and consumption "general" requirements as set out in paragraphs 7.1.1 and 8.4.1 of Annex 11.


ANNEX 4

TEST PROCEDURE

1.   INTRODUCTION

This annex is based on the world-wide harmonized heavy duty certification (WHDC), global technical regulation (gtr) No 4).

2.   RESERVED (1)

3.   DEFINITIONS, SYMBOLS AND ABBREVIATIONS

3.1.   Definitions

For the purpose of this Regulation,

3.1.1.

"Declared maximum power (Pmax)" means the maximum power in ECE kW (net power) as declared by the manufacturer in his application for approval.

3.1.2.

"Delay time" means the difference in time between the change of the component to be measured at the reference point and a system response of 10 per cent of the final reading (t10) with the sampling probe being defined as the reference point. For the gaseous components, this is the transport time of the measured component from the sampling probe to the detector.

3.1.3.

"Drift" means the difference between the zero or span responses of the measurement instrument after and before an emissions test.

3.1.4.

"Full flow dilution method" means the process of mixing the total exhaust flow with diluent prior to separating a fraction of the diluted exhaust stream for analysis.

3.1.5.

"High speed (nhi)" means the highest engine speed where 70 per cent of the declared maximum power occurs.

3.1.6.

"Low speed (nlo)" means the lowest engine speed where 55 per cent of the declared maximum power occurs.

3.1.7.

"Maximum power (Pmax)" means the maximum power in kW as specified by the manufacturer.

3.1.8.

"Maximum torque speed" means the engine speed at which the maximum torque is obtained from the engine, as specified by the manufacturer.

3.1.9.

"Normalized torque" means engine torque in per cent normalized to the maximum available torque at an engine speed.

3.1.10.

"Operator demand" means an engine operator's input to control engine output. The operator may be a person (i.e., manual), or a governor

(i.e., automatic) that mechanically or electronically signals an input that demands engine output. Input may be from an accelerator pedal or signal, a throttle-control lever or signal, a fuel lever or signal, a speed lever or signal, or a governor setpoint or signal.

3.1.11.

"Partial flow dilution method" means the process of separating a part from the total exhaust flow, then mixing it with an appropriate amount of diluent prior to the particulate sampling filter.

3.1.12.

"Ramped steady state test cycle" means a test cycle with a sequence of steady state engine test modes with defined speed and torque criteria at each mode and defined ramps between these modes (WHSC).

3.1.13.

"Rated speed" means the maximum full load speed allowed by the governor as specified by the manufacturer in his sales and service literature, or, if such a governor is not present, the speed at which the maximum power is obtained from the engine, as specified by the manufacturer in his sales and service literature.

3.1.14.

"Response time" means the difference in time between the change of the component to be measured at the reference point and a system response of 90 per cent of the final reading (t90) with the sampling probe being defined as the reference point, whereby the change of the measured component is at least 60 per cent full scale (FS) and takes place in less than 0,1 second. The system response time consists of the delay time to the system and of the rise time of the system.

3.1.15.

"Rise time" means the difference in time between the 10 per cent and 90 per cent response of the final reading (t90 – t10).

3.1.16.

"Span response" means the mean response to a span gas during a 30 s time interval.

3.1.17.

"Specific emissions" means the mass emissions expressed in g/kWh.

3.1.18.

"Test cycle" means a sequence of test points each with a defined speed and torque to be followed by the engine under steady state (WHSC) or transient operating conditions (WHTC).

3.1.19.

"Transformation time" means the difference in time between the change of the component to be measured at the reference point and a system response of 50 per cent of the final reading (t50) with the sampling probe being defined as the reference point. The transformation time is used for the signal alignment of different measurement instruments.

3.1.20.

"Transient test cycle" means a test cycle with a sequence of normalized speed and torque values that vary relatively quickly with time (WHTC).

3.1.21.

"Zero response" means the mean response to a zero gas during a 30 s time interval.

Figure 1

Definitions of system response

Image 11

3.2.   General symbols

Symbol

Unit

Term

a 1

Slope of the regression

a 0

y intercept of the regression

A/F st

Stoichiometric air to fuel ratio

c

ppm/Vol per cent

Concentration

c d

ppm/Vol per cent

Concentration on dry basis

c w

ppm/Vol per cent

Concentration on wet basis

cb

ppm/Vol per cent

Background concentration

C d

Discharge coefficient of SSV

c gas

ppm/Vol per cent

Concentration on the gaseous components

Formula

particles per cubic centimetre

Average concentration of particles from the diluted exhaust gas corrected to standard conditions (273,2 K and 101,33 kPa) particles per cubic centimetre

cs,i

particles per cubic centimetre

A discrete measurement of particle concentration in the diluted gas exhaust from the particle counter, corrected for coincidence and to standard conditions (273.2 K and 101.33 kPa)

d

m

Diameter

di

 

Particle electrical mobility diameter (30, 50 or 100 nm)

d V

m

Throat diameter of venturi

D 0

m3/s

PDP calibration intercept

D

Dilution factor

Δt

s

Time interval

e

 

The number of particles emitted per kWh

e gas

g/kWh

Specific emission of gaseous components

e PM

g/kWh

Specific emission of particulates

e r

g/kWh

Specific emission during regeneration

e w

g/kWh

Weighted specific emission

E CO2

per cent

CO2 quench of NOx analyzer

E E

per cent

Ethane efficiency

E H2O

per cent

Water quench of NOx analyzer

E M

per cent

Methane efficiency

E NOx

per cent

Efficiency of NOx converter

f

Hz

Data sampling rate

f a

Laboratory atmospheric factor

F s

Stoichiometric factor

Formula

Mean particle concentration reduction factor of the volatile particle remover specific to the dilution settings used for the test

H a

g/kg

Absolute humidity of the intake air

H d

g/kg

Absolute humidity of the diluent

i

Subscript denoting an instantaneous measurement (e.g. 1 Hz)

k

Calibration factor to correct the particle number counter measurements to the level of the reference instrument where this is not applied internally within the particle number counter. Where the calibration factor is applied internally within the particle number counter, a value of 1 shall be used for k in the above equation

k c

Carbon specific factor

k f,d

m3/kg fuel

Combustion additional volume of dry exhaust

k f,w

m3/kg fuel

Combustion additional volume of wet exhaust

k h,D

Humidity correction factor for NOx for CI engines

k h,G

Humidity correction factor for NOx for PI engines

kr

 

The regeneration adjustment, according to paragraph 6.6.2, or in the case of engines without periodically regenerating after-treatment kr = 1

k r,d

Downward regeneration adjustment factor

k r,u

Upward regeneration adjustment factor

k w,a

Dry to wet correction factor for the intake air

k w,d

Dry to wet correction factor for the diluent

k w,e

Dry to wet correction factor for the diluted exhaust gas

k w,r

Dry to wet correction factor for the raw exhaust gas

K V

CFV calibration function

λ

Excess air ratio

mb

mg

Particulate sample mass of the diluent collected

m d

kg

Mass of the diluent sample passed through the particulate sampling filters

m ed

kg

Total diluted exhaust mass over the cycle

m edf

kg

Mass of equivalent diluted exhaust gas over the test cycle

m ew

kg

Total exhaust mass over the cycle

mex

kg

Total mass of diluted exhaust gas extracted from the dilution tunnel for particle number sampling

m f

mg

Particulate sampling filter mass

m gas

g

Mass of gaseous emissions over the test cycle

mp

mg

Particulate sample mass collected

m PM

g

Mass of particulate emissions over the test cycle

mPM,corr

g/test

Mass of particulates corrected for extraction of particle number sample flow

m se

kg

Exhaust sample mass over the test cycle

m sed

kg

Mass of diluted exhaust gas passing the dilution tunnel

m sep

kg

Mass of diluted exhaust gas passing the particulate collection filters

m ssd

kg

Mass of secondary diluent

M

Nm

Torque

M a

g/mol

Molar mass of the intake air

M d

g/mol

Molar mass of the diluent

M e

g/mol

Molar mass of the exhaust

M f

Nm

Torque absorbed by auxiliaries/equipment to be fitted

M gas

g/mol

Molar mass of gaseous components

M r

Nm

Torque absorbed by auxiliaries/equipment to be removed

N

Number of particles emitted over the test cycle

n

Number of measurements

nr

Number of measurements with regeneration

n

min–1

Engine rotational speed

n hi

min–1

High engine speed

n lo

min–1

Low engine speed

n pref

min–1

Preferred engine speed

n p

r/s

PDP pump speed

Ncold

The total number of particles emitted over the WHTC cold test cycle

Nhot

The total number of particles emitted over the WHTC hot test cycle

Nin

 

Upstream particle number concentration

Nout

 

Downstream particle number concentration

p a

kPa

Saturation vapour pressure of engine intake air

p b

kPa

Total atmospheric pressure

p d

kPa

Saturation vapour pressure of the diluent

p p

kPa

Absolute pressure

p r

kPa

Water vapour pressure after cooling bath

p s

kPa

Dry atmospheric pressure

P

kW

Power

P f

kW

Power absorbed by auxiliaries/equipment to be fitted

P r

kW

Power absorbed by auxiliaries/equipment to be removed

qex

kg/s

Particle number sample mass flow rate

q mad

kg/s

Intake air mass flow rate on dry basis

q maw

kg/s

Intake air mass flow rate on wet basis

q mCe

kg/s

Carbon mass flow rate in the raw exhaust gas

q mCf

kg/s

Carbon mass flow rate into the engine

q mCp

kg/s

Carbon mass flow rate in the partial flow dilution system

q mdew

kg/s

Diluted exhaust gas mass flow rate on wet basis

q mdw

kg/s

Diluent mass flow rate on wet basis

q medf

kg/s

Equivalent diluted exhaust gas mass flow rate on wet basis

q mew

kg/s

Exhaust gas mass flow rate on wet basis

q mex

kg/s

Sample mass flow rate extracted from dilution tunnel

q mf

kg/s

Fuel mass flow rate

q mp

kg/s

Sample flow of exhaust gas into partial flow dilution system

qsw

kg/s

Mass flow rate fed back into dilution tunnel to compensate for particle number sample extraction

q vCVS

m3/s

CVS volume rate

q vs

dm3/min

System flow rate of exhaust analyzer system

q vt

cm3/min

Tracer gas flow rate

r2

Coefficient of determination

r d

Dilution ratio

r D

Diameter ratio of SSV

r h

Hydrocarbon response factor of the FID

r m

Methanol response factor of the FID

r p

Pressure ratio of SSV

r s

Average sample ratio

s

 

Standard deviation

ρ

kg/m3

Density

ρ e

kg/m3

Exhaust gas density

σ

Standard deviation

T

K

Absolute temperature

T a

K

Absolute temperature of the intake air

t

s

Time

t 10

s

Time between step input and 10 per cent of final reading

t 50

s

Time between step input and 50 per cent of final reading

t 90

s

Time between step input and 90 per cent of final reading

u

Ratio between the densities (or molar masses) of the gas components and the exhaust gas divided by 1,000

V 0

m3/r

PDP gas volume pumped per revolution

V s

dm3

System volume of exhaust analyzer bench

W act

kWh

Actual cycle work of the test cycle

Wact,cold

kWh

The actual cycle work over the WHTC cold test cycle according to paragraph 7.8.6.

Wact, hot

kWh

The actual cycle work over the WHTC hot test cycle according to paragraph 7.8.6.

W ref

kWh

Reference cycle work of the test cycle

X 0

m3/r

PDP calibration function

3.3.   Symbols and abbreviations for the fuel composition

w ALF

Hydrogen content of fuel, per cent mass

w BET

Carbon content of fuel, per cent mass

w GAM

Sulphur content of fuel, per cent mass

w DEL

Nitrogen content of fuel, per cent mass

w EPS

Oxygen content of fuel, per cent mass

α

Molar hydrogen ratio (H/C)

γ

Molar sulphur ratio (S/C)

δ

Molar nitrogen ratio (N/C)

ε

Molar oxygen ratio (O/C)

referring to a fuel CHαO ε N δ S γ

3.4.   Symbols and abbreviations for the chemical components

C1

Carbon 1 equivalent hydrocarbon

CH4

Methane

C2H6

Ethane

C3H8

Propane

CO

Carbon monoxide

CO2

Carbon dioxide

DOP

Di-octylphtalate

HC

Hydrocarbons

H2O

Water

NMHC

Non-methane hydrocarbons

NOx

Oxides of nitrogen

NO

Nitric oxide

NO2

Nitrogen dioxide

PM

Particulate matter

3.5.   Abbreviations

CFV

Critical flow venturi

CLD

Chemiluminescent detector

CVS

Constant volume sampling

deNOx

NOx after-treatment system

EGR

Exhaust gas recirculation

ET

Evaporation tube

FID

Flame ionization detector

FTIR

Fourier transform infrared analyser

GC

Gas chromatograph

HCLD

Heated chemiluminescent detector

HFID

Heated flame ionization detector

LDS

Laser diode spectrometer

LPG

Liquefied petroleum gas

NDIR

Non-dispersive infrared (analyzer)

NG

Natural gas

NMC

Non-methane cutter

OT

Outlet tube

PDP

Positive displacement pump

Per cent FS

Per cent of full scale

PCF

Particle pre-classifier

PFS

Partial flow system

PNC

Particle number counter

PND

Particle number diluter

PTS

Particle transfer system

PTT

Particle transfer tube

SSV

Subsonic venturi

VGT

Variable geometry turbine

VPR

Volatile particle remover

WHSC

World harmonised steady state cycle

WHTC

World harmonised transient cycle

4.   GENERAL REQUIREMENTS

The engine system shall be so designed, constructed and assembled as to enable the engine in normal use to comply with the provisions of this annex during its useful life, as defined in this Regulation, including when installed in the vehicle.

5.   PERFORMANCE REQUIREMENTS

5.1.   Emission of gaseous and particulate pollutants

The emissions of gaseous and particulate pollutants by the engine shall be determined on the WHTC and WHSC test cycles, as described in paragraph 7. The measurement systems shall meet the linearity requirements in paragraph 9.2 and the specifications in paragraph 9.3 (gaseous emissions measurement), paragraph 9.4 (particulate measurement) and in Appendix 2 to this annex.

Other systems or analyzers may be approved by the Type Approval Authority, if it is found that they yield equivalent results in accordance with paragraph 5.1.1.

5.1.1.   Equivalency

The determination of system equivalency shall be based on a seven-sample pair (or larger) correlation study between the system under consideration and one of the systems of this annex.

"Results" refer to the specific cycle weighted emissions value. The correlation testing is to be performed at the same laboratory, test cell, and on the same engine, and is preferred to be run concurrently. The equivalency of the sample pair averages shall be determined by F-test and t-test statistics as described in Appendix 3, paragraph A.3.3, obtained under the laboratory test cell and the engine conditions described above. Outliers shall be determined in accordance with ISO 5725 and excluded from the database. The systems to be used for correlation testing shall be subject to the approval by the Type Approval Authority.

5.2.   Engine family

5.2.1.   General

An engine family is characterized by design parameters. These shall be common to all engines within the family. The engine manufacturer may decide which engines belong to an engine family, as long as the membership criteria listed in paragraph 5.2.3 are respected. The engine family shall be approved by the Type Approval Authority. The manufacturer shall provide to the Type Approval Authority the appropriate information relating to the emission levels of the members of the engine family.

5.2.2.   Special cases

In some cases there may be interaction between parameters. This shall be taken into consideration to ensure that only engines with similar exhaust emission characteristics are included within the same engine family. These cases shall be identified by the manufacturer and notified to the Type Approval Authority. It shall then be taken into account as a criterion for creating a new engine family.

In case of devices or features, which are not listed in paragraph 5.2.3 and which have a strong influence on the level of emissions, this equipment shall be identified by the manufacturer on the basis of good engineering practice, and shall be notified to the Type Approval Authority. It shall then be taken into account as a criterion for creating a new engine family.

In addition to the parameters listed in paragraph 5.2.3, the manufacturer may introduce additional criteria allowing the definition of families of more restricted size. These parameters are not necessarily parameters that have an influence on the level of emissions.

5.2.3.   Parameters defining the engine family

5.2.3.1.   Combustion cycle

(a)

2-stroke cycle;

(b)

4-stroke cycle;

(c)

Rotary engine;

(d)

Others.

5.2.3.2.   Configuration of the cylinders

5.2.3.2.1.   Position of the cylinders in the block

(a)

V;

(b)

In line;

(c)

Radial;

(d)

Others (F, W, etc.).

5.2.3.2.2.   Relative position of the cylinders

Engines with the same block may belong to the same family as long as their bore center-to-center dimensions are the same.

5.2.3.3.   Main cooling medium

(a)

Air;

(b)

Water;

(c)

Oil.

5.2.3.4.   Individual cylinder displacement

5.2.3.4.1.   Engine with a unit cylinder displacement ≥ 0,75 dm3

In order for engines with a unit cylinder displacement of ≥ 0.75 dm3 to be considered to belong to the same engine family, the spread of their individual cylinder displacements shall not exceed 15 per cent of the largest individual cylinder displacement within the family.

5.2.3.4.2.   Engine with a unit cylinder displacement < 0,75 dm3

In order for engines with a unit cylinder displacement of < 0,75 dm3 to be considered to belong to the same engine family, the spread of their individual cylinder displacements shall not exceed 30 per cent of the largest individual cylinder displacement within the family.

5.2.3.4.3.   Engine with other unit cylinder displacement limits

Engines with an individual cylinder displacement that exceeds the limits defined in paragraphs 5.2.3.4.1 and 5.2.3.4.2 may be considered to belong to the same family with the approval of the Type Approval Authority. The approval shall be based on technical elements (calculations, simulations, experimental results etc.) showing that exceeding the limits does not have a significant influence on the exhaust emissions.

5.2.3.5.   Method of air aspiration

(a)

Naturally aspirated;

(b)

Pressure charged;

(c)

Pressure charged with charge cooler.

5.2.3.6.   Fuel type

(a)

Diesel;

(b)

Natural gas (NG);

(c)

Liquefied petroleum gas (LPG);

(d)

Ethanol.

5.2.3.7.   Combustion chamber type

(a)

Open chamber;

(b)

Divided chamber;

(c)

Other types.

5.2.3.8.   Ignition Type

(a)

Positive ignition;

(b)

Compression ignition.

5.2.3.9.   Valves and porting

(a)

Configuration;

(b)

Number of valves per cylinder.

5.2.3.10.   Fuel supply type

(a)

Liquid fuel supply type:

(i)

Pump and (high pressure) line and injector;

(ii)

In-line or distributor pump;

(iii)

Unit pump or unit injector;

(iv)

Common rail;

(v)

Carburettor(s);

(vi)

Others.

(b)

Gas fuel supply type;

(i)

Gaseous;

(ii)

Liquid;

(iii)

Mixing units;

(iv)

Others.

(c)

Other types.

5.2.3.11.   Miscellaneous devices

(a)

Exhaust gas recirculation (EGR);

(b)

Water injection;

(c)

Air injection;

(d)

Others.

5.2.3.12.   Electronic control strategy

The presence or absence of an electronic control unit (ECU) on the engine is regarded as a basic parameter of the family.

In the case of electronically controlled engines, the manufacturer shall present the technical elements explaining the grouping of these engines in the same family, i.e. the reasons why these engines can be expected to satisfy the same emission requirements.

These elements can be calculations, simulations, estimations, description of injection parameters, experimental results, etc.

Examples of controlled features are:

(a)

Timing;

(b)

Injection pressure;

(c)

Multiple injections;

(d)

Boost pressure;

(e)

VGT;

(f)

EGR.

5.2.3.13.   Exhaust after-treatment systems

The function and combination of the following devices are regarded as membership criteria for an engine family:

(a)

Oxidation catalyst;

(b)

Three-way catalyst;

(c)

de NOx system with selective reduction of NOx (addition of reducing agent);

(d)

Other de NOx systems;

(e)

Particulate trap with passive regeneration;

(f)

Particulate trap with active regeneration;

(g)

Other particulate traps;

(h)

Other devices.

When an engine has been certified without an after-treatment system, whether as parent engine or as member of the family, then this engine, when equipped with an oxidation catalyst, may be included in the same engine family, if it does not require different fuel characteristics.

If it requires specific fuel characteristics (e.g. particulate traps requiring special additives in the fuel to ensure the regeneration process), the decision to include it in the same family shall be based on technical elements provided by the manufacturer. These elements shall indicate that the expected emission level of the equipped engine complies with the same limit value as the non-equipped engine.

When an engine has been certified with an after-treatment system, whether as parent engine or as member of a family, whose parent engine is equipped with the same after-treatment system, then this engine, when equipped without after-treatment system, shall not be added to the same engine family.

5.2.4.   Choice of the parent engine

5.2.4.1.   Compression ignition engines

Once the engine family has been agreed by the Type Approval Authority, the parent engine of the family shall be selected using the primary criterion of the highest fuel delivery per stroke at the declared maximum torque speed. In the event that two or more engines share this primary criterion, the parent engine shall be selected using the secondary criterion of highest fuel delivery per stroke at rated speed.

5.2.4.2.   Positive ignition engines

Once the engine family has been agreed by the Type Approval Authority, the parent engine of the family shall be selected using the primary criterion of the largest displacement. In the event that two or more engines share this primary criterion, the parent engine shall be selected using the secondary criterion in the following order of priority:

(a)

The highest fuel delivery per stroke at the speed of declared rated power;

(b)

The most advanced spark timing;

(c)

The lowest EGR rate.

5.2.4.3.   Remarks on the choice of the parent engine

The Type Approval Authority may conclude that the worst-case emission of the family can best be characterized by testing additional engines. In this case, the engine manufacturer shall submit the appropriate information to determine the engines within the family likely to have the highest emissions level.

If engines within the family incorporate other features which may be considered to affect exhaust emissions, these features shall also be identified and taken into account in the selection of the parent engine.

If engines within the family meet the same emission values over different useful life periods, this shall be taken into account in the selection of the parent engine.

6.   TEST CONDITIONS

6.1.   Laboratory test conditions

The absolute temperature (Ta) of the engine intake air expressed in Kelvin, and the dry atmospheric pressure (p s), expressed in kPa shall be measured and the parameter f a shall be determined according to the following provisions. In multi-cylinder engines having distinct groups of intake manifolds, such as in a "Vee" engine configuration, the average temperature of the distinct groups shall be taken. The parameter f a shall be reported with the test results. For better repeatability and reproducibility of the test results, it is recommended that the parameter f a be such that: 0,93 ≤ f a ≤ 1,07.

(a)

Compression-ignition engines:

Naturally aspirated and mechanically supercharged engines:

Formula

(1)

Turbocharged engines with or without cooling of the intake air:

Formula

(2)

(b)

Positive ignition engines:

Formula

(3)

6.2.   Engines with charge air-cooling

The charge air temperature shall be recorded and shall be, at the rated speed and full load, within ± 5 K of the maximum charge air temperature specified by the manufacturer. The temperature of the cooling medium shall be at least 293 K (20 °C).

If a test laboratory system or external blower is used, the coolant flow rate shall be set to achieve a charge air temperature within ± 5 K of the maximum charge air temperature specified by the manufacturer at the rated speed and full load. Coolant temperature and coolant flow rate of the charge air cooler at the above set point shall not be changed for the whole test cycle, unless this results in unrepresentative overcooling of the charge air. The charge air cooler volume shall be based upon good engineering practice and shall be representative of the production engine's in-use installation. The laboratory system shall be designed to minimize accumulation of condensate. Any accumulated condensate shall be drained and all drains shall be completely closed before emission testing.

If the engine manufacturer specifies pressure-drop limits across the charge-air cooling system, it shall be ensured that the pressure drop across the charge-air cooling system at engine conditions specified by the manufacturer is within the manufacturer's specified limit(s). The pressure drop shall be measured at the manufacturer's specified locations.

6.3.   Engine power

The basis of specific emissions measurement is engine power and cycle work as determined in accordance with paragraphs 6.3.1 to 6.3.5.

6.3.1.   General engine installation

The engine shall be tested with the auxiliaries/equipment listed in Appendix 6.

If auxiliaries/equipment are not installed as required, their power shall be taken into account in accordance with paragraphs 6.3.2 to 6.3.5.

6.3.2.   Auxiliaries/equipment to be fitted for the emissions test

If it is inappropriate to install the auxiliaries/equipment required according to Appendix 6 to this annex on the test bench, the power absorbed by them shall be determined and subtracted from the measured engine power (reference and actual) over the whole engine speed range of the WHTC and over the test speeds of the WHSC.

6.3.3.   Auxiliaries/equipment to be removed for the test

Where the auxiliaries/equipment not required according to Appendix 6 to this annex cannot be removed, the power absorbed by them may be determined and added to the measured engine power (reference and actual) over the whole engine speed range of the WHTC and over the test speeds of the WHSC. If this value is greater than 3 per cent of the maximum power at the test speed it shall be demonstrated to the Type Approval Authority.

6.3.4.   Determination of auxiliary power

The power absorbed by the auxiliaries/equipment needs only be determined, if:

(a)

Auxiliaries/equipment required according to Appendix 6 to this annex, are not fitted to the engine;

and/or

(b)

Auxiliaries/equipment not required according to Appendix 6 to this annex, are fitted to the engine.

The values of auxiliary power and the measurement/calculation method for determining auxiliary power shall be submitted by the engine manufacturer for the whole operating area of the test cycles, and approved by the Type Approval Authority.

6.3.5.   Engine cycle work

The calculation of reference and actual cycle work (see paragraphs 7.4.8 and 7.8.6) shall be based upon engine power according to paragraph 6.3.1 In this case, P f and P r of equation 4 are zero, and P equals P m.

If auxiliaries/equipment are installed according to paragraphs 6.3.2 and/or 6.3.3, the power absorbed by them shall be used to correct each instantaneous cycle power value P m,i, as follows:

Formula

(4)

Where:

P m,i

is the measured engine power, kW

P f,i

is the power absorbed by auxiliaries/equipment to be fitted, kW

P r,i

is the power absorbed by auxiliaries/equipment to be removed, kW.

6.4.   Engine air intake system

An engine air intake system or a test laboratory system shall be used presenting an air intake restriction within ± 300 Pa of the maximum value specified by the manufacturer for a clean air cleaner at the rated speed and full load. The static differential pressure of the restriction shall be measured at the location specified by the manufacturer.

6.5.   Engine exhaust system

An engine exhaust system or a test laboratory system shall be used presenting an exhaust backpressure within 80 to 100 per cent of the maximum value specified by the manufacturer at the rated speed and full load. If the maximum restriction is 5 kPa or less, the set point shall be no less than 1,0 kPa from the maximum. The exhaust system shall conform to the requirements for exhaust gas sampling, as set out in paragraphs 9.3.10 and 9.3.11.

6.6.   Engine with exhaust after-treatment system

If the engine is equipped with an exhaust after-treatment system, the exhaust pipe shall have the same diameter as found in-use, or as specified by the manufacturer, for at least four pipe diameters upstream of the expansion section containing the after-treatment device. The distance from the exhaust manifold flange or turbocharger outlet to the exhaust after-treatment system shall be the same as in the vehicle configuration or within the distance specifications of the manufacturer. The exhaust backpressure or restriction shall follow the same criteria as above, and may be set with a valve. For variable-restriction after-treatment devices, the maximum exhaust restriction is defined at the after-treatment condition (degreening/ageing and regeneration/loading level) specified by the manufacturer. If the maximum restriction is 5 kPa or less, the set point shall be no less than 1,0 kPa from the maximum. The after-treatment container may be removed during dummy tests and during engine mapping, and replaced with an equivalent container having an inactive catalyst support.

The emissions measured on the test cycle shall be representative of the emissions in the field. In the case of an engine equipped with an exhaust after-treatment system that requires the consumption of a reagent, the reagent used for all tests shall be declared by the manufacturer.

Engines equipped with exhaust after-treatment systems with continuous regeneration do not require a special test procedure, but the regeneration process needs to be demonstrated according to paragraph 6.6.1.

For engines equipped with exhaust after-treatment systems that are regenerated on a periodic basis, as described in paragraph 6.6.2, emission results shall be adjusted to account for regeneration events. In this case, the average emission depends on the frequency of the regeneration event in terms of fraction of tests during which the regeneration occurs.

6.6.1.   Continuous regeneration

The emissions shall be measured on an after-treatment system that has been stabilized so as to result in repeatable emissions behaviour. The regeneration process shall occur at least once during the WHTC hot start test and the manufacturer shall declare the normal conditions under which regeneration occurs (soot load, temperature, exhaust back-pressure, etc.).

In order to demonstrate that the regeneration process is continuous, at least three WHTC hot start tests shall be conducted. For the purpose of this demonstration, the engine shall be warmed up in accordance with paragraph 7.4.1, the engine be soaked according to paragraph 7.6.3 and the first WHTC hot start test be run. The subsequent hot start tests shall be started after soaking according to paragraph 7.6.3. During the tests, exhaust temperatures and pressures shall be recorded (temperature before and after the after-treatment system, exhaust back pressure, etc.).

If the conditions declared by the manufacturer occur during the tests and the results of the three (or more) WHTC hot start tests do not scatter by more than ± 25 per cent or 0,005 g/kWh, whichever is greater, the after-treatment system is considered to be of the continuous regeneration type, and the general test provisions of paragraph 7.6 (WHTC) and paragraph 7.7 (WHSC) apply.

If the exhaust after-treatment system has a security mode that shifts to a periodic regeneration mode, it shall be checked according to paragraph 6.6.2. For that specific case, the applicable emission limits may be exceeded and would not be weighted.

6.6.2.   Periodic regeneration

For an exhaust after-treatment based on a periodic regeneration process, the emissions shall be measured on at least three WHTC hot start tests, one with and two without a regeneration event on a stabilized after-treatment system, and the results be weighted in accordance with equation 5.

The regeneration process shall occur at least once during the WHTC hot start test. The engine may be equipped with a switch capable of preventing or permitting the regeneration process provided this operation has no effect on the original engine calibration.

The manufacturer shall declare the normal parameter conditions under which the regeneration process occurs (soot load, temperature, exhaust back-pressure, etc.) and its duration. The manufacturer shall also provide the frequency of the regeneration event in terms of number of tests during which the regeneration occurs compared to number of tests without regeneration. The exact procedure to determine this frequency shall be based upon in-use data using good engineering judgement, and shall be agreed by the type approval or certification authority.

The manufacturer shall provide an after-treatment system that has been loaded in order to achieve regeneration during a WHTC test. For the purpose of this testing, the engine shall be warmed up in accordance with paragraph 7.4.1, the engine be soaked according to paragraph 7.6.3 and the WHTC hot start test be started. Regeneration shall not occur during the engine warm-up.

Average specific emissions between regeneration phases shall be determined from the arithmetic mean of several approximately equidistant WHTC hot start test results (g/kWh). As a minimum, at least one WHTC hot start test as close as possible prior to a regeneration test and one WHTC hot start test immediately after a regeneration test shall be conducted. As an alternative, the manufacturer may provide data to show that the emissions remain constant (± 25 per cent or 0,005 g/kWh, whichever is greater) between regeneration phases. In this case, the emissions of only one WHTC hot start test may be used.

During the regeneration test, all the data needed to detect regeneration shall be recorded (CO or NOx emissions, temperature before and after the after-treatment system, exhaust back pressure, etc.).

During the regeneration test, the applicable emission limits may be exceeded.

The test procedure is schematically shown in Figure 2.

Figure 2

Scheme of periodic regeneration

Image 12

ew = (n × e1…n + nr × er) / (n + nr)

kr = ew / e

The WHTC hot start emissions shall be weighted as follows:

Formula

(5)

Where:

n

is the number of WHTC hot start tests without regeneration

nr

is the number of WHTC hot start tests with regeneration (minimum one test)

Formula

is the average specific emission without regeneration, g/kWh

Formula

is the average specific emission with regeneration, g/kWh

For the determination of

Formula
, the following provisions apply:

(a)

If regeneration takes more than one hot start WHTC, consecutive full hot start WHTC tests shall be conducted and emissions continued to be measured without soaking and without shutting the engine off, until regeneration is completed, and the average of the hot start WHTC tests be calculated;

(b)

If regeneration is completed during any hot start WHTC, the test shall be continued over its entire length.

In agreement with the Type Approval Authority, the regeneration adjustment factors may be applied either multiplicative (c) or additive (d) based upon good engineering analysis.

(c)

The multiplicative adjustment factors shall be calculated as follows:

Formula

(upward)

(6)

Formula

(downward)

(6a)

(d)

The additive adjustment factors shall be calculated as follows:

Formula

(upward)

(7)

Formula

(downward)

(8)

With reference to the specific emission calculations in paragraph 8.6.3, the regeneration adjustment factors shall be applied, as follows:

(e)

For a test without regeneration, k r,u shall be multiplied with or be added to, respectively, the specific emission e in equations 69 or 70;

(f)

For a test with regeneration, k r,d shall be multiplied with or be added to, respectively, the specific emission e in equations 69 or 70.

At the request of the manufacturer, the regeneration adjustment factors:

(g)

May be extended to other members of the same engine family;

(h)

May be extended to other engine families using the same after-treatment system with the prior approval of the type approval or certification authority based on technical evidence to be supplied by the manufacturer, that the emissions are similar.

6.7.   Cooling system

An engine cooling system with sufficient capacity to maintain the engine at normal operating temperatures prescribed by the manufacturer shall be used.

6.8.   Lubricating oil

The lubricating oil shall be specified by the manufacturer and be representative of lubricating oil available on the market; the specifications of the lubricating oil used for the test shall be recorded and presented with the results of the test.

6.9.   Specification of the reference fuel

The reference fuels are specified in Annex 5.

The fuel temperature shall be in accordance with the manufacturer's recommendations.

6.10.   Crankcase emissions

No crankcase emissions shall be discharged directly into the ambient atmosphere, with the following exception: engines equipped with turbochargers, pumps, blowers, or superchargers for air induction may discharge crankcase emissions to the ambient atmosphere if the emissions are added to the exhaust emissions (either physically or mathematically) during all emission testing. Manufacturers taking advantage of this exception shall install the engines so that all crankcase emission can be routed into the emissions sampling system.

For the purpose of this paragraph, crankcase emissions that are routed into the exhaust upstream of exhaust after-treatment during all operation are not considered to be discharged directly into the ambient atmosphere.

Open crankcase emissions shall be routed into the exhaust system for emission measurement, as follows:

(a)

The tubing materials shall be smooth-walled, electrically conductive, and not reactive with crankcase emissions. Tube lengths shall be minimized as far as possible;

(b)

The number of bends in the laboratory crankcase tubing shall be minimized, and the radius of any unavoidable bend shall be maximized;

(c)

The laboratory crankcase exhaust tubing shall be heated, thin-walled or insulated and shall meet the engine manufacturer's specifications for crankcase back pressure;

(d)

The crankcase exhaust tubing shall connect into the raw exhaust downstream of any after-treatment system, downstream of any installed exhaust restriction, and sufficiently upstream of any sample probes to ensure complete mixing with the engine's exhaust before sampling. The crankcase exhaust tube shall extend into the free stream of exhaust to avoid boundary-layer effects and to promote mixing. The crankcase exhaust tube's outlet may orient in any direction relative to the raw exhaust flow.

6.11.   Paragraphs 6.11.1 and 6.11.2 shall apply to positive-ignition engines fuelled with petrol or E85.

6.11.1.   The pressure in the crankcase shall be measured over the emissions test cycles at an appropriate location. The pressure in the intake manifold shall be measured to within ± 1 kPa.

6.11.2.   Compliance with paragraph 6.10 shall be deemed satisfactory if, in every condition of measurement set out in paragraph 6.11.1, the pressure measured in the crankcase does not exceed the atmospheric pressure prevailing at the time of measurement.

7.   TEST PROCEDURES

7.1.   Principles of emissions measurement

To measure the specific emissions, the engine shall be operated over the test cycles defined in paragraphs 7.2.1 and 7.2.2. The measurement of specific emissions requires the determination of the mass of components in the exhaust and the corresponding engine cycle work. The components are determined by the sampling methods described in paragraphs 7.1.1 and 7.1.2.

7.1.1.   Continuous sampling

In continuous sampling, the component's concentration is measured continuously from raw or dilute exhaust. This concentration is multiplied by the continuous (raw or dilute) exhaust flow rate at the emission sampling location to determine the component's mass flow rate. The component's emission is continuously summed over the test cycle. This sum is the total mass of the emitted component.

7.1.2.   Batch sampling

In batch sampling, a sample of raw or dilute exhaust is continuously extracted and stored for later measurement. The extracted sample shall be proportional to the raw or dilute exhaust flow rate. Examples of batch sampling are collecting diluted gaseous components in a bag and collecting particulate matter (PM) on a filter. The batch sampled concentrations are multiplied by the total exhaust mass or mass flow (raw or dilute) from which it was extracted during the test cycle. This product is the total mass or mass flow of the emitted component. To calculate the PM concentration, the PM deposited onto a filter from proportionally extracted exhaust shall be divided by the amount of filtered exhaust.

7.1.3.   Measurement procedures

This annex applies two measurement procedures that are functionally equivalent. Both procedures may be used for both the WHTC and the WHSC test cycle:

(a)

The gaseous components are sampled continuously in the raw exhaust gas, and the particulates are determined using a partial flow dilution system;

(b)

The gaseous components and the particulates are determined using a full flow dilution system (CVS system).

Any combination of the two principles (e.g. raw gaseous measurement and full flow particulate measurement) is permitted.

7.2.   Test cycles

7.2.1.   Transient test cycle WHTC

The transient test cycle WHTC is listed in Appendix 1 as a second-by-second sequence of normalized speed and torque values. In order to perform the test on an engine test cell, the normalized values shall be converted to the actual values for the individual engine under test based on the engine-mapping curve. The conversion is referred to as denormalization, and the test cycle so developed as the reference cycle of the engine to be tested. With those references speed and torque values, the cycle shall be run on the test cell, and the actual speed, torque and power values shall be recorded. In order to validate the test run, a regression analysis between reference and actual speed, torque and power values shall be conducted upon completion of the test.

For calculation of the brake specific emissions, the actual cycle work shall be calculated by integrating actual engine power over the cycle. For cycle validation, the actual cycle work shall be within prescribed limits of the reference cycle work.

For the gaseous pollutants, continuous sampling (raw or dilute exhaust gas) or batch sampling (dilute exhaust gas) may be used. The particulate sample shall be diluted with a conditioned diluent (such as ambient air), and collected on a single suitable filter. The WHTC is shown schematically in Figure 3.

Figure 3

WHTC test cycle

Image 13

7.2.2.   Ramped steady state test cycle WHSC

The ramped steady state test cycle WHSC consists of a number of normalized speed and load modes which shall be converted to the reference values for the individual engine under test based on the engine-mapping curve. The engine shall be operated for the prescribed time in each mode, whereby engine speed and load shall be changed linearly within 20 ± 1 seconds. In order to validate the test run, a regression analysis between reference and actual speed, torque and power values shall be conducted upon completion of the test.

The concentration of each gaseous pollutant, exhaust flow and power output shall be determined over the test cycle. The gaseous pollutants may be recorded continuously or sampled into a sampling bag. The particulate sample shall be diluted with a conditioned diluent (such as ambient air). One sample over the complete test procedure shall be taken, and collected on a single suitable filter.

For calculation of the brake specific emissions, the actual cycle work shall be calculated by integrating actual engine power over the cycle.

The WHSC is shown in Table 1. Except for mode 1, the start of each mode is defined as the beginning of the ramp from the previous mode.

Table 1

WHSC test cycle

Mode

Normalized speed

(per cent)

Normalized torque

(per cent)

Mode length (s)

incl. 20 s ramp

1

0

0

210

2

55

100

50

3

55

25

250

4

55

70

75

5

35

100

50

6

25

25

200

7

45

70

75

8

45

25

150

9

55

50

125

10

75

100

50

11

35

50

200

12

35

25

250

13

0

0

210

Sum

 

 

1,895

7.3.   General test sequence

The following flow chart outlines the general guidance that should be followed during testing. The details of each step are described in the relevant paragraphs. Deviations from the guidance are permitted where appropriate, but the specific requirements of the relevant paragraphs are mandatory.

For the WHTC, the test procedure consists of a cold start test following either natural or forced cool-down of the engine, a hot soak period and a hot start test.

For the WHSC, the test procedure consists of a hot start test following engine preconditioning at WHSC mode 9.

Image 14

Engine preparation, pre-test measurements, performance checks and calibrations

Generate engine map (maximum torque curve)

paragraph 7.4.3.

Generate reference test cycle

paragraph 7.4.6.

Run one or more practice cycles as necessary to check engine/test cell/emissions systems

WHTC

Natural or forced engine cool-down

paragraph 7.6.1.

WHSC

Ready all systems for sampling and data collection

paragraph 7.5.2.

Preconditioning of engine and particulate system including dilution tunnel

paragraph 7.7.1.

Cold start exhaust emissions test

paragraph 7.6.2.

Hot soak period

paragraph 7.6.3.

Change dummy PM filter to weighed sampling filter in system by-pass mode

paragraph 7.7.1.

Ready all systems for sampling and data collection

paragraph 7.5.2.

Hot start exhaust emissions test

paragraph 7.6.4.

Exhaust emissions test within 5 minutes after engine shut down

paragraphs 7.7.2 and 7.7.3.

Test cycle validation

paragraph 7.8.6./7.

Data collection and evaluation

paragraph 7.6.6./7.7.4.

Emissions calculation

paragraph 8.

7.4.   Engine mapping and reference cycle

Pre-test engine measurements, pre-test engine performance checks and pre-test system calibrations shall be made prior to the engine mapping procedure in line with the general test sequence shown in paragraph 7.3.

As basis for WHTC and WHSC reference cycle generation, the engine shall be mapped under full load operation for determining the speed vs. maximum torque and speed vs. maximum power curves. The mapping curve shall be used for denormalizing engine speed (paragraph 7.4.6) and engine torque (paragraph 7.4.7).

7.4.1.   Engine warm-up

The engine shall be warmed up between 75 per cent and 100 per cent of its maximum power or according to the recommendation of the manufacturer and good engineering judgment. Towards the end of the warm up it shall be operated in order to stabilize the engine coolant and lube oil temperatures to within ± 2 per cent of its mean values for at least 2 minutes or until the engine thermostat controls engine temperature.

7.4.2.   Determination of the mapping speed range

The minimum and maximum mapping speeds are defined as follows:

Minimum mapping speed

=

idle speed

Maximum mapping speed

=

Formula
or speed where full load torque drops off to zero, whichever is smaller.

7.4.3.   Engine mapping curve

When the engine is stabilized according to paragraph 7.4.1, the engine mapping shall be performed according to the following procedure.

(a)

The engine shall be unloaded and operated at idle speed;

(b)

The engine shall be operated with maximum operator demand at minimum mapping speed;

(c)

The engine speed shall be increased at an average rate of 8 ± 1 min–1/s from minimum to maximum mapping speed, or at a constant rate such that it takes 4 to 6 minutes to sweep from minimum to maximum mapping speed. Engine speed and torque points shall be recorded at a sample rate of at least one point per second.

When selecting option (b) in paragraph 7.4.7 for determining negative reference torque, the mapping curve may directly continue with minimum operator demand from maximum to minimum mapping speed.

7.4.4.   Alternate mapping

If a manufacturer believes that the above mapping techniques are unsafe or unrepresentative for any given engine, alternate mapping techniques may be used. These alternate techniques shall satisfy the intent of the specified mapping procedures to determine the maximum available torque at all engine speeds achieved during the test cycles. Deviations from the mapping techniques specified in this paragraph for reasons of safety or representativeness shall be approved by the Type Approval Authority along with the justification for their use. In no case, however, the torque curve shall be run by descending engine speeds for governed or turbocharged engines.

7.4.5.   Replicate tests

An engine need not be mapped before each and every test cycle. An engine shall be remapped prior to a test cycle if:

(a)

An unreasonable amount of time has transpired since the last map, as determined by engineering judgement; or

(b)

Physical changes or recalibrations have been made to the engine which potentially affect engine performance.

7.4.6.   Denormalization of engine speed

For generating the reference cycles, the normalized speeds of Appendix 1 (WHTC) and Table 1 (WHSC) shall be denormalized using the following equation:

Formula

(9)

For determination of n pref, the integral of the maximum torque shall be calculated from n idle to n95h from the engine mapping curve, as determined in accordance with paragraph 7.4.3.

The engine speeds in Figures 4 and 5 are defined, as follows:

n norm

is the normalized speed in Appendix 1 and Table 1 divided by 100

n lo

is the lowest speed where the power is 55 per cent of maximum power

n pref

is the engine speed where the integral of max. mapped torque is 51 per cent of the whole integral between nidle and n95h

n hi

is the highest speed where the power is 70 per cent of maximum power

n idle

is the idle speed

n 95h

is the highest speed where the power is 95 per cent of maximum power

For engines (mainly positive ignition engines) with a steep governor droop curve, where fuel cut off does not permit to operate the engine up to n hi or n 95h, the following provisions apply:

n hi

in equation 9 is replaced with n Pmax × 1,02

n 95h

is replaced with n Pmax × 1,02

Figure 4

Definition of test speeds

Image 15

Figure 5

Definition of npref

Image 16

7.4.7.   Denormalization of engine torque

The torque values in the engine dynamometer schedule of Appendix 1 to this annex (WHTC) and in Table 1 (WHSC) are normalized to the maximum torque at the respective speed. For generating the reference cycles, the torque values for each individual reference speed value as determined in paragraph 7.4.6 shall be denormalized, using the mapping curve determined according to paragraph 7.4.3, as follows:

Formula

(10)

Where:

M norm,i

is the normalized torque, per cent

M max,i

is the maximum torque from the mapping curve, Nm

M f,i

is the torque absorbed by auxiliaries/equipment to be fitted, Nm

M r,i

is the torque absorbed by auxiliaries/equipment to be removed, Nm

If auxiliaries/equipment are fitted in accordance with paragraph 6.3.1. and Appendix 6 to this annex, M f and M r are zero.

The negative torque values of the motoring points (m in Appendix 1 to this annex) shall take on, for purposes of reference cycle generation, reference values determined in either of the following ways:

(a)

Negative 40 per cent of the positive torque available at the associated speed point;

(b)

Mapping of the negative torque required to motor the engine from maximum to minimum mapping speed;

(c)

Determination of the negative torque required to motor the engine at idle and at nhi and linear interpolation between these two points.

7.4.8.   Calculation of reference cycle work

Reference cycle work shall be determined over the test cycle by synchronously calculating instantaneous values for engine power from reference speed and reference torque, as determined in paragraphs 7.4.6 and 7.4.7. Instantaneous engine power values shall be integrated over the test cycle to calculate the reference cycle work Wref (kWh). If auxiliaries are not fitted in accordance with paragraph 6.3.1, the instantaneous power values shall be corrected using equation 4 in paragraph 6.3.5.

The same methodology shall be used for integrating both reference and actual engine power. If values are to be determined between adjacent reference or adjacent measured values, linear interpolation shall be used. In integrating the actual cycle work, any negative torque values shall be set equal to zero and included. If integration is performed at a frequency of less than 5 Hz, and if, during a given time segment, the torque value changes from positive to negative or negative to positive, the negative portion shall be computed and set equal to zero. The positive portion shall be included in the integrated value.

7.5.   Pre-test procedures

7.5.1.   Installation of the measurement equipment

The instrumentation and sample probes shall be installed as required. The tailpipe shall be connected to the full flow dilution system, if used.

7.5.2.   Preparation of measurement equipment for sampling

The following steps shall be taken before emission sampling begins:

(a)

Leak checks shall be performed within 8 hours prior to emission sampling according to paragraph 9.3.4;

(b)

For batch sampling, clean storage media shall be connected, such as evacuated bags;

(c)

All measurement instruments shall be started according to the instrument manufacturer's instructions and good engineering judgment;

(d)

Dilution systems, sample pumps, cooling fans, and the data-collection system shall be started;

(e)

The sample flow rates shall be adjusted to desired levels, using bypass flow, if desired;

(f)

Heat exchangers in the sampling system shall be pre-heated or pre-cooled to within their operating temperature ranges for a test;

(g)

Heated or cooled components such as sample lines, filters, coolers, and pumps shall be allowed to stabilize at their operating temperatures;

(h)

Exhaust dilution system flow shall be switched on at least 10 minutes before a test sequence;

(i)

Any electronic integrating devices shall be zeroed or re-zeroed, before the start of any test interval.

7.5.3.   Checking the gas analyzers

Gas analyzer ranges shall be selected. Emission analyzers with automatic or manual range switching are permitted. During the test cycle, the range of the emission analyzers shall not be switched. At the same time the gains of an analyzer's analogue operational amplifier(s) may not be switched during the test cycle.

Zero and span response shall be determined for all analyzers using internationally-traceable gases that meet the specifications of paragraph 9.3.3 FID analyzers shall be spanned on a carbon number basis of one (C1).

7.5.4.   Preparation of the particulate sampling filter

At least one hour before the test, the filter shall be placed in a petri dish, which is protected against dust contamination and allows air exchange, and placed in a weighing chamber for stabilization. At the end of the stabilization period, the filter shall be weighed and the tare weight shall be recorded. The filter shall then be stored in a closed petri dish or sealed filter holder until needed for testing. The filter shall be used within eight hours of its removal from the weighing chamber.

7.5.5.   Adjustment of the dilution system

The total diluted exhaust gas flow of a full flow dilution system or the diluted exhaust gas flow through a partial flow dilution system shall be set to eliminate water condensation in the system, and to obtain a filter face temperature between 315 K (42 °C) and 325 K (52 °C).

7.5.6.   Starting the particulate sampling system

The particulate sampling system shall be started and operated on by-pass. The particulate background level of the diluent may be determined by sampling the diluent prior to the entrance of the exhaust gas into the dilution tunnel. The measurement may be done prior to or after the test. If the measurement is done both at the beginning and at the end of the cycle, the values may be averaged. If a different sampling system is used for background measurement, the measurement shall be done in parallel to the test run.

7.6.   WHTC cycle run

7.6.1.   Engine cool-down

A natural or forced cool-down procedure may be applied. For forced cool-down, good engineering judgment shall be used to set up systems to send cooling air across the engine, to send cool oil through the engine lubrication system, to remove heat from the coolant through the engine cooling system, and to remove heat from an exhaust after-treatment system. In the case of a forced after-treatment system cool down, cooling air shall not be applied until the after-treatment system has cooled below its catalytic activation temperature. Any cooling procedure that results in unrepresentative emissions is not permitted.

7.6.2.   Cold start test

The cold-start test shall be started when the temperatures of the engine's lubricant, coolant, and after-treatment systems are all between 293 and 303 K (20 and 30 °C). The engine shall be started using one of the following methods:

(a)

The engine shall be started as recommended in the owner’s manual using a production starter motor and adequately charged battery or a suitable power supply; or

(b)

The engine shall be started by using the dynamometer. The engine shall be motored within ± 25 per cent of its typical in-use cranking speed. Cranking shall be stopped within 1 second after the engine is running. If the engine does not start after 15 seconds of cranking, cranking shall be stopped and the reason for the failure to start determined, unless the owner’s manual or the service-repair manual describes the longer cranking time as normal.

7.6.3.   Hot soak period

Immediately upon completion of the cold start test, the engine shall be conditioned for the hot start test using a 10 ± 1 minute hot soak period.

7.6.4.   Hot start test

The engine shall be started at the end of the hot soak period as defined in paragraph 7.6.3 using the starting methods given in paragraph 7.6.2.

7.6.5.   Test sequence

The test sequence of both cold start and hot start test shall commence at the start of the engine. After the engine is running, cycle control shall be initiated so that engine operation matches the first set point of the cycle.

The WHTC shall be performed according to the reference cycle as set out in paragraph 7.4. Engine speed and torque command set points shall be issued at 5 Hz (10 Hz recommended) or greater. The set points shall be calculated by linear interpolation between the 1 Hz set points of the reference cycle. Actual engine speed and torque shall be recorded at least once every second during the test cycle (1 Hz), and the signals may be electronically filtered.

7.6.6.   Collection of emission relevant data

At the start of the test sequence, the measuring equipment shall be started, simultaneously:

(a)

Start collecting or analyzing diluent, if a full flow dilution system is used;

(b)

Start collecting or analyzing raw or diluted exhaust gas, depending on the method used;

(c)

Start measuring the amount of diluted exhaust gas and the required temperatures and pressures;

(d)

Start recording the exhaust gas mass flow rate, if raw exhaust gas analysis is used;

(e)

Start recording the feedback data of speed and torque of the dynamometer.

If raw exhaust measurement is used, the emission concentrations ((NM)HC, CO and NOx) and the exhaust gas mass flow rate shall be measured continuously and stored with at least 2 Hz on a computer system. All other data may be recorded with a sample rate of at least 1 Hz. For analogue analyzers the response shall be recorded, and the calibration data may be applied online or offline during the data evaluation.

If a full flow dilution system is used, HC and NOx shall be measured continuously in the dilution tunnel with a frequency of at least 2 Hz. The average concentrations shall be determined by integrating the analyzer signals over the test cycle. The system response time shall be no greater than 20 seconds, and shall be coordinated with CVS flow fluctuations and sampling time/test cycle offsets, if necessary. CO, CO2, and NMHC may be determined by integration of continuous measurement signals or by analyzing the concentrations in the sample bag, collected over the cycle. The concentrations of the gaseous pollutants in the diluent shall be determined prior to the point where the exhaust enters into the dilution tunnel by integration or by collecting into the background bag. All other parameters that need to be measured shall be recorded with a minimum of one measurement per second (1 Hz).

7.6.7.   Particulate sampling

At the start of the test sequence, the particulate sampling system shall be switched from by-pass to collecting particulates.

If a partial flow dilution system is used, the sample pump(s) shall be controlled, so that the flow rate through the particulate sample probe or transfer tube is maintained proportional to the exhaust mass flow rate as determined in accordance with paragraph 9.4.6.1.

If a full flow dilution system is used, the sample pump(s) shall be adjusted so that the flow rate through the particulate sample probe or transfer tube is maintained at a value within ± 2,5 per cent of the set flow rate. If flow compensation (i.e., proportional control of sample flow) is used, it shall be demonstrated that the ratio of main tunnel flow to particulate sample flow does not change by more than ± 2,5 per cent of its set value (except for the first 10 seconds of sampling). The average temperature and pressure at the gas meter(s) or flow instrumentation inlet shall be recorded. If the set flow rate cannot be maintained over the complete cycle within ± 2,5 per cent because of high particulate loading on the filter, the test shall be voided. The test shall be rerun using a lower sample flow rate.

7.6.8.   Engine stalling and equipment malfunction

If the engine stalls anywhere during the cold start test, the test shall be voided. The engine shall be preconditioned and restarted according to the requirements of paragraph 7.6.2, and the test repeated.

If the engine stalls anywhere during the hot start test, the hot start test shall be voided. The engine shall be soaked according to paragraph 7.6.3, and the hot start test repeated. In this case, the cold start test need not be repeated.

If a malfunction occurs in any of the required test equipment during the test cycle, the test shall be voided and repeated in line with the above provisions.

7.7.   WHSC cycle run

7.7.1.   Preconditioning the dilution system and the engine

The dilution system and the engine shall be started and warmed up in accordance with paragraph 7.4.1. After warm-up, the engine and sampling system shall be preconditioned by operating the engine at mode 9 (see paragraph 7.2.2, Table 1) for a minimum of 10 minutes while simultaneously operating the dilution system. Dummy particulate emissions samples may be collected. Those sample filters need not be stabilized or weighed, and may be discarded. Flow rates shall be set at the approximate flow rates selected for testing. The engine shall be shut off after preconditioning.

7.7.2.   Engine starting

5 ± 1 minutes after completion of preconditioning at mode 9 as described in paragraph 7.7.1, the engine shall be started according to the manufacturer's recommended starting procedure in the owner's manual, using either a production starter motor or the dynamometer in accordance with paragraph 7.6.2.

7.7.3.   Test sequence

The test sequence shall commence after the engine is running and within one minute after engine operation is controlled to match the first mode of the cycle (idle).

The WHSC shall be performed according to the order of test modes listed in Table 1 of paragraph 7.2.2.

7.7.4.   Collection of emission relevant data

At the start of the test sequence, the measuring equipment shall be started, simultaneously:

(a)

Start collecting or analyzing diluent, if a full flow dilution system is used;

(b)

Start collecting or analyzing raw or diluted exhaust gas, depending on the method used;

(c)

Start measuring the amount of diluted exhaust gas and the required temperatures and pressures;

(d)

Start recording the exhaust gas mass flow rate, if raw exhaust gas analysis is used;

(e)

Start recording the feedback data of speed and torque of the dynamometer.

If raw exhaust measurement is used, the emission concentrations ((NM)HC, CO and NOx) and the exhaust gas mass flow rate shall be measured continuously and stored with at least 2 Hz on a computer system. All other data may be recorded with a sample rate of at least 1 Hz. For analogue analyzers the response shall be recorded, and the calibration data may be applied online or offline during the data evaluation.

If a full flow dilution system is used, HC and NOx shall be measured continuously in the dilution tunnel with a frequency of at least 2 Hz. The average concentrations shall be determined by integrating the analyzer signals over the test cycle. The system response time shall be no greater than 20 seconds, and shall be coordinated with CVS flow fluctuations and sampling time/test cycle offsets, if necessary. CO, CO2, and NMHC may be determined by integration of continuous measurement signals or by analyzing the concentrations in the sample bag, collected over the cycle. The concentrations of the gaseous pollutants in the diluent shall be determined prior to the point where the exhaust enters into the dilution tunnel by integration or by collecting into the background bag. All other parameters that need to be measured shall be recorded with a minimum of one measurement per second (1 Hz).

7.7.5.   Particulate sampling

At the start of the test sequence, the particulate sampling system shall be switched from by-pass to collecting particulates. If a partial flow dilution system is used, the sample pump(s) shall be controlled, so that the flow rate through the particulate sample probe or transfer tube is maintained proportional to the exhaust mass flow rate as determined in accordance with paragraph 9.4.6.1.

If a full flow dilution system is used, the sample pump(s) shall be adjusted so that the flow rate through the particulate sample probe or transfer tube is maintained at a value within ± 2,5 per cent of the set flow rate. If flow compensation (i.e., proportional control of sample flow) is used, it shall be demonstrated that the ratio of main tunnel flow to particulate sample flow does not change by more than ± 2,5 per cent of its set value (except for the first 10 seconds of sampling). The average temperature and pressure at the gas meter(s) or flow instrumentation inlet shall be recorded. If the set flow rate cannot be maintained over the complete cycle within ± 2,5 per cent because of high particulate loading on the filter, the test shall be voided. The test shall be rerun using a lower sample flow rate.

7.7.6.   Engine stalling and equipment malfunction

If the engine stalls anywhere during the cycle, the test shall be voided. The engine shall be preconditioned according to paragraph 7.7.1 and restarted according to paragraph 7.7.2, and the test repeated.

If a malfunction occurs in any of the required test equipment during the test cycle, the test shall be voided and repeated in line with the above provisions.

7.8.   Post-test procedures

7.8.1.   Operations after test

At the completion of the test, the measurement of the exhaust gas mass flow rate, the diluted exhaust gas volume, the gas flow into the collecting bags and the particulate sample pump shall be stopped. For an integrating analyzer system, sampling shall continue until system response times have elapsed.

7.8.2.   Verification of proportional sampling

For any proportional batch sample, such as a bag sample or PM sample, it shall be verified that proportional sampling was maintained according to paragraphs 7.6.7 and 7.7.5. Any sample that does not fulfil the requirements shall be voided.

7.8.3.   PM conditioning and weighing

The particulate filter shall be placed into covered or sealed containers or the filter holders shall be closed, in order to protect the sample filters against ambient contamination. Thus protected, the filter shall be returned to the weighing chamber. The filter shall be conditioned for at least one hour, and then weighed according to paragraph 9.4.5. The gross weight of the filter shall be recorded.

7.8.4.   Drift verification

As soon as practical but no later than 30 minutes after the test cycle is complete or during the soak period, the zero and span responses of the gaseous analyzer ranges used shall be determined. For the purpose of this paragraph, test cycle is defined as follows:

(a)

For the WHTC: the complete sequence cold – soak – hot;

(b)

For the WHTC hot start test (paragraph 6.6): the sequence soak – hot;

(c)

For the multiple regeneration WHTC hot start test (paragraph 6.6): the total number of hot start tests;

(d)

For the WHSC: the test cycle.

The following provisions apply for analyzer drift:

(a)

The pre-test zero and span and post-test zero and span responses may be directly inserted into equation 66 of paragraph 8.6.1 without determining the drift;

(b)

If the drift between the pre-test and post-test results is less than 1 per cent of full scale, the measured concentrations may be used uncorrected or may be corrected for drift according to paragraph 8.6.1;

(c)

If the drift difference between the pre-test and post-test results is equal to or greater than 1 per cent of full scale, the test shall be voided or the measured concentrations shall be corrected for drift according to paragraph 8.6.1.

7.8.5.   Analysis of gaseous bag sampling

As soon as practical, the following shall be performed:

(a)

Gaseous bag samples shall be analyzed no later than 30 minutes after the hot start test is complete or during the soak period for the cold start test;

(b)

Background samples shall be analyzed no later than 60 minutes after the hot start test is complete.

7.8.6.   Validation of cycle work

Before calculating actual cycle work, any points recorded during engine starting shall be omitted. Actual cycle work shall be determined over the test cycle by synchronously using actual speed and actual torque values to calculate instantaneous values for engine power. Instantaneous engine power values shall be integrated over the test cycle to calculate the actual cycle work Wact (kWh). If auxiliaries/equipment are not fitted in accordance with paragraph 6.3.1, the instantaneous power values shall be corrected using equation 4 in paragraph 6.3.5.

The same methodology as described in paragraph 7.4.8 shall be used for integrating actual engine power.

The actual cycle work Wact is used for comparison to the reference cycle work Wref and for calculating the brake specific emissions (see paragraph 8.6.3).

Wact shall be between 85 per cent and 105 per cent of Wref

7.8.7.   Validation statistics of the test cycle

Linear regressions of the actual values (n act, M act, P act) on the reference values (n ref, M ref, P ref) shall be performed for both the WHTC and the WHSC.

To minimize the biasing effect of the time lag between the actual and reference cycle values, the entire engine speed and torque actual signal sequence may be advanced or delayed in time with respect to the reference speed and torque sequence. If the actual signals are shifted, both speed and torque shall be shifted by the same amount in the same direction.

The method of least squares shall be used, with the best-fit equation having the form:

Formula

(11)

Where:

y

is the actual value of speed (min–1), torque (Nm), or power (kW)

a 1

is the slope of the regression line

x

is the reference value of speed (min–1), torque (Nm), or power (kW)

a 0

is the y intercept of the regression line

The standard error of estimate (SEE) of y on x and the coefficient of determination (r2) shall be calculated for each regression line.

It is recommended that this analysis be performed at 1 Hz. For a test to be considered valid, the criteria of Table 2 (WHTC) or Table 3 (WHSC) shall be met.

Table 2

Regression line tolerances for the WHTC

 

Speed

Torque

Power

Standard error of estimate (SEE) of y on x

maximum 5 per cent of maximum test speed

maximum 10 per cent of maximum engine torque

maximum 10 per cent of maximum engine power

Slope of the regression line, a 1

0,95 to 1,03

0,83 - 1,03

0,89 - 1,03

Coefficient of determination, r 2

minimum 0,970

minimum 0,850

minimum 0,910

y intercept of the regression line, a 0

maximum 10 per cent of idle speed

± 20 Nm or ± 2 per cent of maximum torque whichever is greater

± 4 kW or ± 2 per cent of maximum power whichever is greater


Table 3

Regression line tolerances for the WHSC

 

Speed

Torque

Power

Standard error of estimate (SEE) of y on x

maximum 1 per cent of maximum test speed

maximum 2 per cent of maximum engine torque

maximum 2 per cent of maximum engine power

Slope of the regression line, a 1

0,99 to 1,01

0,98 - 1,02

0,98 - 1,02

Coefficient of determination, r 2

minimum 0,990

minimum 0,950

minimum 0,950

y intercept of the regression line, a 0

maximum 1 per cent of maximum test speed

± 20 Nm or ± 2 per cent of maximum torque whichever is greater

± 4 kW or ± 2 per cent of maximum power whichever is greater

For regression purposes only, point omissions are permitted where noted in Table 4 before doing the regression calculation. However, those points shall not be omitted for the calculation of cycle work and emissions. Point omission may be applied to the whole or to any part of the cycle.

Table 4

Permitted point omissions from regression analysis

Event

Conditions

Permitted point omissions

Minimum operator demand (idle point)

n ref = 0 per cent

and

M ref = 0 per cent

and

Formula

and

Formula

speed and power

Minimum operator demand (motoring point)

M ref < 0 per cent

power and torque

Minimum operator demand

n act ≤ 1,02 n ref and M act > M ref

or

n act > n ref and M actM ref'

or

n act > 1,02 n ref and

Formula

power and either torque or speed

Maximum operator demand

n act < n ref and M actM ref

or

n act ≥ 0,98 n ref and M act < M ref

or

n act < 0,98 n ref and

Formula

power and either torque or speed

8.   EMISSION CALCULATION

The final test result shall be rounded in one step to the number of places to the right of the decimal point indicated by the applicable emission standard plus one additional significant figure, in accordance with ASTM E 29-06B. No rounding of intermediate values leading to the final break-specific emission result is permitted.

Calculation of hydrocarbons and/or non-methane hydrocarbons is based on the following molar carbon/hydrogen/oxygen ratios (C/H/O) of the fuel:

 

CH1,86O0,006 for diesel (B7),

 

CH2,92O0,46 for ethanol for dedicated C.I. engines (ED95),

 

CH1,93O0,032 for petrol (E10),

 

CH2,74O0,385 for ethanol (E85),

 

CH2,525 for LPG (liquefied petroleum gas),

 

CH4 for NG (natural gas) and biomethane.

Examples of the calculation procedures are given in Appendix 5 to this annex.

Emissions calculation on a molar basis, in accordance with Annex 7 of gtr No 11 concerning the exhaust emission test protocol for Non-Road Mobile Machinery (NRMM), is permitted with the prior agreement of the Type Approval Authority.

8.1.   Dry/wet correction

If the emissions are measured on a dry basis, the measured concentration shall be converted to a wet basis according to the following equation:

Formula

(12)

Where:

c d

is the dry concentration in ppm or per cent volume

kw

is the dry/wet correction factor (k w,a, k w,e, or k w,d depending on respective equation used)

8.1.1.   Raw exhaust gas

Formula

(13)

or

Formula

(14)

or

Formula

(15)

With

Formula

(16)

and

Formula

(17)

Where:

H a

is the intake air humidity, g water per kg dry air

w ALF

is the hydrogen content of the fuel, per cent mass

q mf,i

is the instantaneous fuel mass flow rate, kg/s

q mad,I

is the instantaneous dry intake air mass flow rate, kg/s

p r

is the water vapour pressure after cooling bath, kPa

p b

is the total atmospheric pressure, kPa

w DEL

is the nitrogen content of the fuel, per cent mass

w EPS

is the oxygen content of the fuel, per cent mass

α

is the molar hydrogen ratio of the fuel

c CO2

is the dry CO2 concentration, per cent

c CO

is the dry CO concentration, per cent

Equations 13 and 14 are principally identical with the factor 1,008 in equations 13 and 15 being an approximation for the more accurate denominator in equation 14.

8.1.2.   Diluted exhaust gas

Formula

(18)

or

Formula

(19)

With

Formula

(20)

Where:

α

is the molar hydrogen ratio of the fuel

c CO2w

is the wet CO2 concentration, per cent

c CO2d

is the dry CO2 concentration, per cent

H d

is the diluent humidity, g water per kg dry air

H a

is the intake air humidity, g water per kg dry air

D

is the dilution factor (see paragraph 8.5.2.3.2)

8.1.3.   Diluent

Formula

(21)

With

Formula

(22)

Where:

H d

is the diluent humidity, g water per kg dry air

8.2.   NOx correction for humidity

As the NOx emission depends on ambient air conditions, the NOx concentration shall be corrected for humidity with the factors given in paragraph 8.2.1 or 8.2.2. The intake air humidity Ha may be derived from relative humidity measurement, dew point measurement, vapour pressure measurement or dry/wet bulb measurement using generally accepted equations.

8.2.1.   Compression-ignition engines

Formula

(23)

Where:

H a

is the intake air humidity, g water per kg dry air

8.2.2.   Positive ignition engines

Formula

(24)

Where:

H a

is the intake air humidity, g water per kg dry air

8.3.   Particulate filter buoyancy correction

The sampling filter mass shall be corrected for its buoyancy in air. The buoyancy correction depends on sampling filter density, air density and the density of the balance calibration weight, and does not account for the buoyancy of the PM itself. The buoyancy correction shall be applied to both tare filter mass and gross filter mass.

If the density of the filter material is not known, the following densities shall be used:

(a)

Teflon coated glass fiber filter: 2 300 kg/m3;

(b)

Teflon membrane filter: 2 144 kg/m3;

(c)

Teflon membrane filter with polymethylpentene support ring: 920 kg/m3.

For stainless steel calibration weights, a density of 8 000 kg/m3 shall be used. If the material of the calibration weight is different, its density shall be known.

The following equation shall be used:

Formula

(25)

With

Formula

(26)

Where:

m uncor

is the uncorrected particulate filter mass, mg

ρ a

is the density of the air, kg/m3

ρ w

is the density of balance calibration weight, kg/m3

ρ f

is the density of the particulate sampling filter, kg/m3

p b

is the total atmospheric pressure, kPa

T a

is the air temperature in the balance environment, K

28,836

is the molar mass of the air at reference humidity (282,5 K), g/mol

8,3144

is the molar gas constant

The particulate sample mass m p used in paragraphs 8.4.3 and 8.5.3 shall be calculated as follows:

Formula

(27)

Where:

m f,G

is the buoyancy corrected gross particulate filter mass, mg

m f,T

is the buoyancy corrected tare particulate filter mass, mg

8.4.   Partial flow dilution (PFS) and raw gaseous measurement

The instantaneous concentration signals of the gaseous components are used for the calculation of the mass emissions by multiplication with the instantaneous exhaust mass flow rate. The exhaust mass flow rate may be measured directly, or calculated using the methods of intake air and fuel flow measurement, tracer method or intake air and air/fuel ratio measurement. Special attention shall be paid to the response times of the different instruments. These differences shall be accounted for by time aligning the signals. For particulates, the exhaust mass flow rate signals are used for controlling the partial flow dilution system to take a sample proportional to the exhaust mass flow rate. The quality of proportionality shall be checked by applying a regression analysis between sample and exhaust flow in accordance with paragraph 9.4.6.1. The complete test set up is schematically shown in Figure 6.

Figure 6

Scheme of raw/partial flow measurement system

Image 17

8.4.1.   Determination of exhaust gas mass flow

8.4.1.1.   Introduction

For calculation of the emissions in the raw exhaust gas and for controlling of a partial flow dilution system, it is necessary to know the exhaust gas mass flow rate. For the determination of the exhaust mass flow rate, one of the methods described in paragraphs 8.4.1.3 to 8.4.1.7 may be used.

8.4.1.2.   Response time

For the purpose of emissions calculation, the response time of any of the methods described in paragraphs 8.4.1.3 to 8.4.1.7 shall be equal to or less than the analyzer response time of ≤ 10 seconds, as required in paragraph 9.3.5.

For the purpose of controlling of a partial flow dilution system, a faster response is required. For partial flow dilution systems with online control, the response time shall be ≤ 0.3 second. For partial flow dilution systems with look ahead control based on a pre-recorded test run, the response time of the exhaust flow measurement system shall be ≤ 5 seconds with a rise time of ≤ 1 second. The system response time shall be specified by the instrument manufacturer. The combined response time requirements for the exhaust gas flow and partial flow dilution system are indicated in paragraph 9.4.6.1.

8.4.1.3.   Direct measurement method

Direct measurement of the instantaneous exhaust flow shall be done by systems, such as:

(a)

Pressure differential devices, like flow nozzle, (details see ISO 5167);

(b)

Ultrasonic flowmeter;

(c)

Vortex flowmeter.

Precautions shall be taken to avoid measurement errors which will impact emission value errors. Such precautions include the careful installation of the device in the engine exhaust system according to the instrument manufacturers' recommendations and to good engineering practice. Especially, engine performance and emissions shall not be affected by the installation of the device.

The flowmeters shall meet the linearity requirements of paragraph 9.2.

8.4.1.4.   Air and fuel measurement method

This involves measurement of the airflow and the fuel flow with suitable flowmeters. The calculation of the instantaneous exhaust gas flow shall be as follows:

Formula

(28)

Where:

q mew,i

is the instantaneous exhaust mass flow rate, kg/s

q maw,i

is the instantaneous intake air mass flow rate, kg/s

q mf,i

is the instantaneous fuel mass flow rate, kg/s

The flowmeters shall meet the linearity requirements of paragraph 9.2, but shall be accurate enough to also meet the linearity requirements for the exhaust gas flow.

8.4.1.5.   Tracer measurement method

This involves measurement of the concentration of a tracer gas in the exhaust.

A known amount of an inert gas (e.g. pure helium) shall be injected into the exhaust gas flow as a tracer. The gas is mixed and diluted by the exhaust gas, but shall not react in the exhaust pipe. The concentration of the gas shall then be measured in the exhaust gas sample.

In order to ensure complete mixing of the tracer gas, the exhaust gas sampling probe shall be located at least 1 m or 30 times the diameter of the exhaust pipe, whichever is larger, downstream of the tracer gas injection point. The sampling probe may be located closer to the injection point if complete mixing is verified by comparing the tracer gas concentration with the reference concentration when the tracer gas is injected upstream of the engine.

The tracer gas flow rate shall be set so that the tracer gas concentration at engine idle speed after mixing becomes lower than the full scale of the trace gas analyzer.

The calculation of the exhaust gas flow shall be as follows:

Formula

(29)

Where:

q mew,i

is the instantaneous exhaust mass flow rate, kg/s

q vt

is tracer gas flow rate, cm3/min

c mix,i

is the instantaneous concentration of the tracer gas after mixing, ppm

ρ e

is the density of the exhaust gas, kg/m3 (see Table 5)

c b

is the background concentration of the tracer gas in the intake air, ppm

The background concentration of the tracer gas (c b) may be determined by averaging the background concentration measured immediately before the test run and after the test run.

When the background concentration is less than 1 per cent of the concentration of the tracer gas after mixing (c mix.i) at maximum exhaust flow, the background concentration may be neglected.

The total system shall meet the linearity requirements for the exhaust gas flow of paragraph 9.2.

8.4.1.6.   Airflow and air to fuel ratio measurement method

This involves exhaust mass calculation from the air flow and the air to fuel ratio. The calculation of the instantaneous exhaust gas mass flow is as follows:

Formula

(30)

With

Formula

(31)

Formula

(32)

Where:

q maw,i

is the instantaneous intake air mass flow rate, kg/s

Formula

is the stoichiometric air to fuel ratio, kg/kg

λ i

is the instantaneous excess air ratio

c CO2d

is the dry CO2 concentration, per cent

c COd

is the dry CO concentration, ppm

c HCw

is the wet HC concentration, ppm

Air flow meter and analyzers shall meet the linearity requirements of paragraph 9.2, and the total system shall meet the linearity requirements for the exhaust gas flow of paragraph 9.2.

If an air to fuel ratio measurement equipment such as a zirconia type sensor is used for the measurement of the excess air ratio, it shall meet the specifications of paragraph 9.3.2.7.

8.4.1.7.   Carbon balance method

This involves exhaust mass calculation from the fuel flow and the gaseous exhaust components that include carbon. The calculation of the instantaneous exhaust gas mass flow is as follows:

Formula

(33)

With

Formula

(34)

And

Formula

(35)

Where:

q mf,i

is the instantaneous fuel mass flow rate, kg/s

H a

is the intake air humidity, g water per kg dry air

w BET

is the carbon content of the fuel, per cent mass

w ALF

is the hydrogen content of the fuel, per cent mass

w DEL

is the nitrogen content of the fuel, per cent mass

w EPS

is the oxygen content of the fuel, per cent mass

c CO2d

is the dry CO2 concentration, per cent

c CO2d,a

is the dry CO2 concentration of the intake air, per cent

c CO

is the dry CO concentration, ppm

c HCw

is the wet HC concentration, ppm

8.4.2.   Determination of the gaseous components

8.4.2.1.   Introduction

The gaseous components in the raw exhaust gas emitted by the engine submitted for testing shall be measured with the measurement and sampling systems described in paragraph 9.3. and Appendix 2 to this annex. The data evaluation is described in paragraph 8.4.2.2.

Two calculation procedures are described in paragraphs 8.4.2.3 and 8.4.2.4, which are equivalent for the reference fuel of Annex 5. The procedure in paragraph 8.4.2.3 is more straightforward, since it uses tabulated u values for the ratio between component and exhaust gas density. The procedure in paragraph 8.4.2.4 is more accurate for fuel qualities that deviate from the specifications in Annex 5, but requires elementary analysis of the fuel composition.

8.4.2.2.   Data evaluation

The emission relevant data shall be recorded and stored in accordance with paragraph 7.6.6.

For calculation of the mass emission of the gaseous components, the traces of the recorded concentrations and the trace of the exhaust gas mass flow rate shall be time aligned by the transformation time as defined in paragraph 3.1. Therefore, the response time of the exhaust gas mass flow system and each gaseous emissions analyzer shall be determined according to paragraphs 8.4.1.2 and 9.3.5, respectively, and recorded.

8.4.2.3.   Calculation of mass emission based on tabulated values

The mass of the pollutants (g/test) shall be determined by calculating the instantaneous mass emissions from the raw concentrations of the pollutants and the exhaust gas mass flow, aligned for the transformation time as determined in accordance with paragraph 8.4.2.2, integrating the instantaneous values over the cycle, and multiplying the integrated values with the u values from Table 5. If measured on a dry basis, the dry/wet correction according to paragraph 8.1 shall be applied to the instantaneous concentration values before any further calculation is done.

For the calculation of NOx, the mass emission shall be multiplied, where applicable, with the humidity correction factor k h,D, or k h,G, as determined according to paragraph 8.2.

The following equation shall be applied:

Formula

(in g/test)

(36)

Where:

u gas

is the respective value of the exhaust component from Table 5

c gas,i

is the instantaneous concentration of the component in the exhaust gas, ppm

q mew,i

is the instantaneous exhaust mass flow, kg/s

f

is the data sampling rate, Hz

n

is the number of measurements

Table 5

Raw exhaust gas u values and component densities

Fuel

ρe

Gas

NOx

CO

HC

CO2

O2

CH4

ρgas [kg/m3]

2,053

1,250

 (1)

1,9636

1,4277

0,716

ugas  (2)

Diesel (B7)

1,2943

0,001586

0,000966

0,000482

0,001517

0,001103

0,000553

Ethanol (ED95)

1,2768

0,001609

0,000980

0,000780

0,001539

0,001119

0,000561

CNG (3)

1,2661

0,001621

0,000987

0,000528  (4)

0,001551

0,001128

0,000565

Propane

1,2805

0,001603

0,000976

0,000512

0,001533

0,001115

0,000559

Butane

1,2832

0,001600

0,000974

0,000505

0,001530

0,001113

0,000558

LPG (5)

1,2811

0,001602

0,000976

0,000510

0,001533

0,001115

0,000559

Petrol (E10)

1,2931

0,001587

0,000966

0,000499

0,001518

0,001104

0,000553

Ethanol (E85)

1,2797

0,001604

0,000977

0,000730

0,001534

0,001116

0,000559

8.4.2.4.   Calculation of mass emission based on exact equations

The mass of the pollutants (g/test) shall be determined by calculating the instantaneous mass emissions from the raw concentrations of the pollutants, the u values and the exhaust gas mass flow, aligned for the transformation time as determined in accordance with paragraph 8.4.2.2 and integrating the instantaneous values over the cycle. If measured on a dry basis, the dry/wet correction according to paragraph 8.1 shall be applied to the instantaneous concentration values before any further calculation is done.

For the calculation of NOx, the mass emission shall be multiplied with the humidity correction factor k h,D, or k h,G, as determined according to paragraph 8.2.

The following equation shall be applied:

Formula

(in g/test)

(37)

Where:

u gas

is calculated from equation 38 or 39

c gas,i

is the instantaneous concentration of the component in the exhaust gas, ppm

q mew,i

is the instantaneous exhaust mass flow, kg/s

f

is the data sampling rate, Hz

n

is the number of measurements

The instantaneous u values shall be calculated as follows:

Formula

(38)

or

Formula

(39)

With

Formula

(40)

Where:

M gas

is the molar mass of the gas component, g/mol (see Appendix 5 to this annex)

Me,i

is the instantaneous molar mass of the exhaust gas, g/mol

ρ gas

is the density of the gas component, kg/m3

ρ e,i

is the instantaneous density of the exhaust gas, kg/m3

The molar mass of the exhaust, M e, shall be derived for a general fuel composition CHαO ε N δ S γ under the assumption of complete combustion, as follows:

Formula

(41)

Where:

q maw,i

is the instantaneous intake air mass flow rate on wet basis, kg/s

q mf,i

is the instantaneous fuel mass flow rate, kg/s

H a

is the intake air humidity, g water per kg dry air

M a

is the molar mass of the dry intake air = 28,965 g/mol

The exhaust density ρ e shall be derived, as follows:

Formula

(42)

Where:

q mad,i

is the instantaneous intake air mass flow rate on dry basis, kg/s

q mf,i

is the instantaneous fuel mass flow rate, kg/s

H a

is the intake air humidity, g water per kg dry air

k fw

is the fuel specific factor of wet exhaust (equation 16) in paragraph 8.1.1.

8.4.3.   Particulate determination

8.4.3.1.   Data evaluation

The particulate mass shall be calculated according to equation 27 of paragraph 8.3. For the evaluation of the particulate concentration, the total sample mass (m sep) through the filter over the test cycle shall be recorded.

With the prior approval of the Type Approval Authority, the particulate mass may be corrected for the particulate level of the diluent, as determined in paragraph 7.5.6, in line with good engineering practice and the specific design features of the particulate measurement system used.

8.4.3.2.   Calculation of mass emission

Depending on system design, the mass of particulates (g/test) shall be calculated by either of the methods in paragraph 8.4.3.2.1 or 8.4.3.2.2 after buoyancy correction of the particulate sample filter according to paragraph 8.3.

8.4.3.2.1.   Calculation based on sample ratio

Formula

(43)

Where:

m p

is the particulate mass sampled over the cycle, mg

r s

is the average sample ratio over the test cycle

With

Formula

(44)

Where:

m se

is the sample mass over the cycle, kg

m ew

is the total exhaust mass flow over the cycle, kg

m sep

is the mass of diluted exhaust gas passing the particulate collection filters, kg

m sed

is the mass of diluted exhaust gas passing the dilution tunnel, kg

In case of the total sampling type system, m sep and m sed are identical.

8.4.3.2.2.   Calculation based on dilution ratio

Formula

(45)

Where:

m p

is the particulate mass sampled over the cycle, mg

m sep

is the mass of diluted exhaust gas passing the particulate collection filters, kg

m edf

is the mass of equivalent diluted exhaust gas over the cycle, kg

The total mass of equivalent diluted exhaust gas mass over the cycle shall be determined as follows:

Formula

(46)

Formula

(47)

Formula

(48)

Where:

q medf,i

is the instantaneous equivalent diluted exhaust mass flow rate, kg/s

q mew,i

is the instantaneous exhaust mass flow rate, kg/s

r d,i

is the instantaneous dilution ratio

q mdew,i

is the instantaneous diluted exhaust mass flow rate, kg/s

q mdw,i

is the instantaneous diluent mass flow rate, kg/s

f

is the data sampling rate, Hz

n

is the number of measurements

8.5.   Full flow dilution measurement (CVS)

The concentration signals, either by integration over the cycle or by bag sampling, of the gaseous components shall be used for the calculation of the mass emissions by multiplication with the diluted exhaust mass flow rate. The exhaust mass flow rate shall be measured with a constant volume sampling (CVS) system, which may use a positive displacement pump (PDP), a critical flow venturi (CFV) or a subsonic venturi (SSV) with or without flow compensation.

For bag sampling and particulate sampling, a proportional sample shall be taken from the diluted exhaust gas of the CVS system. For a system without flow compensation, the ratio of sample flow to CVS flow shall not vary by more than ± 2,5 per cent from the set point of the test. For a system with flow compensation, each individual flow rate shall be constant within ± 2,5 per cent of its respective target flow rate.

The complete test set up is schematically shown in Figure 7.

Figure 7

Scheme of full flow measurement system

Image 18

8.5.1.   Determination of the diluted exhaust gas flow

8.5.1.1.   Introduction

For calculation of the emissions in the diluted exhaust gas, it is necessary to know the diluted exhaust gas mass flow rate. The total diluted exhaust gas flow over the cycle (kg/test) shall be calculated from the measurement values over the cycle and the corresponding calibration data of the flow measurement device (V 0 for PDP, K V for CFV, C d for SSV) by one of the methods described in paragraphs 8.5.1.2 to 8.5.1.4. If the total sample flow of particulates (m sep) exceeds 0,5 per cent of the total CVS flow (m ed), the CVS flow shall be corrected for m sep or the particulate sample flow shall be returned to the CVS prior to the flow measuring device.

8.5.1.2.   PDP-CVS system

The calculation of the mass flow over the cycle is as follows, if the temperature of the diluted exhaust is kept within ± 6 K over the cycle by using a heat exchanger:

Formula

(49)

Where:

V 0

is the volume of gas pumped per revolution under test conditions, m3/rev

n P

is the total revolutions of pump per test

p p

is the absolute pressure at pump inlet, kPa

T

is the average temperature of the diluted exhaust gas at pump inlet, K

If a system with flow compensation is used (i.e. without heat exchanger), the instantaneous mass emissions shall be calculated and integrated over the cycle. In this case, the instantaneous mass of the diluted exhaust gas shall be calculated as follows:

Formula

(50)

Where:

n P,i

is the total revolutions of pump per time interval

8.5.1.3.   CFV-CVS system

The calculation of the mass flow over the cycle is as follows, if the temperature of the diluted exhaust is kept within ± 11 K over the cycle by using a heat exchanger:

Formula

(51)

Where:

t

is the cycle time, s

K V

is the calibration coefficient of the critical flow venturi for standard conditions,

p p

is the absolute pressure at venturi inlet, kPa

T

is the absolute temperature at venturi inlet, K

If a system with flow compensation is used (i.e. without heat exchanger), the instantaneous mass emissions shall be calculated and integrated over the cycle. In this case, the instantaneous mass of the diluted exhaust gas shall be calculated as follows:

Formula

(52)

Where:

Δti

is the time interval, s

8.5.1.4.   SSV-CVS system

The calculation of the mass flow over the cycle shall be as follows, if the temperature of the diluted exhaust is kept within ± 11 K over the cycle by using a heat exchanger:

Formula

(53)

With

Formula

(54)

Where:

A 0

is 0,006111 in SI units of